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Home >> Porsche >> 2013 >> Boxster Base, Automatic DCT Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> 46 - Brakes - Brake Mechanics -- (981) BOXSTER/CAYMAN >> WM 465319 Removing And Installing Rear Brake Disc (All Models) >> Installing Rear Brake Disc

Installing Rear Brake Disc

Do not confuse right and left brake discs during assembly!

Distinguishing feature: Part number. The flat surface of the brake discs is marked with R = right or L = left.

  1. Prepare for installing the brake disc.
    1. 1.1. Check that all parts are in perfect condition (visual inspection) and replace them if necessary.
    2. 1.2. Clean the flat and centering surfaces on the brake disc and wheel hub.
    3. 1.3. Apply a very thin coat of Optimoly TA (aluminum paste) to the centering surface on the wheel hub.
  2. Fit the brake disc. Tighten the screws -arrows-  .

    Tightening torque for securing brake disc to wheel hub Tightening torque 10 Nm (7.5 ftlb.)  .

    Fig 1: Locating Brake Disc Fastening Screws
    G10026626Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • Replace brake calliper fastening screws each time they are removed  .
  3. Fit the brake calliper in reverse order to removal.

    Tightening torque for securing brake calliper to wheel carrier Tightening torque 85 Nm (63 ftlb.)  .

    Information 

    • When replacing the brake discs and/or brake shoes, it is necessary to grind down the brake shoes for the electronic parking brake (EPB). The routine is started using PIWIS Tester II. 468350 GRINDING DOWN PARKING-BRAKE SHOES .
    • Grinding down applies only to grey cast-iron brakes with one-piece brake discs  .
    • Grinding of grey cast-iron brakes on the Cayman GT4 (981) is not permitted because compound brake discs with aluminum brake disc hubs are installed  .
    • Grinding of PCCB brake discs/brake shoes is not permitted  .
  4. PIWIS Tester II 9818  must now be connected and started.
    1. 4.1. Rework the parking-brake shoes.

      →  468350 GRINDING DOWN PARKING-BRAKE SHOES   .

    2. 4.2. Adjust and calibrate the parking-brake shoes.

      →  468316 ADJUSTING PARKING-BRAKE SHOES   .

  5. Position disc brake pads by pressing the brake pedal several times.
  6. Check the brake fluid level and correct it if necessary.

    The brake fluid level must be between the MIN and MAX markings → Min/Max markings for brake fluid  .

    Fig 2: Identifying Brake Fluid Reservoir Min/Max Mark
    G10026627Courtesy of PORSCHE CARS NORTH AMERICA, INC.