Disassembling And Assembling Engine

→ Wear personal protective gear.

→ Wear personal protective gear.

→ Get someone to help if necessary.

Information 

• Work on delicate engine parts must be carried out conscientiously and precisely. 
• Use a suitable tray. 
• Absolute cleanliness is essential. 

Information 

• Various different types of fluid will emerge while you are working on the engine. Have sufficient cloths and collecting containers to hand. Dispose of fluid in accordance with country-specific regulations. 

1. Remove wire harness for engine. → 975219 REMOVING AND INSTALLING WIRE HARNESS FOR ENGINE
2. Remove drive belt. → 137819 REMOVING AND INSTALLING DRIVE BELT
3. Remove vibration damper. → 137619 REMOVING AND INSTALLING VIBRATION DAMPER (CRANKSHAFT PULLEY)
4. Remove deflection rollers.

   Check installation position! 

5. Remove belt tensioner. → 137319 REMOVING AND INSTALLING BELT TENSIONER
6. Remove belt tensioner for compressor drive. → 137319 REMOVING AND INSTALLING BELT TENSIONER (COMPRESSOR DRIVE)
7. Remove coolant pump. → 195019 REMOVING AND INSTALLING COOLANT PUMP
8. Remove air-conditioning compressor. → 873419 REMOVING AND INSTALLING AIR-CONDITIONING COMPRESSOR
9. Remove coolant pipes. → 196120 REMOVING AND INSTALLING COOLANT PIPES
10. Remove lower part of oil pan. → 175019 REMOVING AND INSTALLING OIL PAN (LOWER PART)
11. Remove oil pump. → 172019 REMOVING AND INSTALLING OIL PUMP
12. Remove compressor. → 211419 REMOVING AND INSTALLING COMPRESSOR
13. Remove coolant regulator. → 195819 REMOVING AND INSTALLING COOLANT REGULATOR (THERMOSTAT)
14. Remove exhaust manifold. → 261019 REMOVING AND INSTALLING EXHAUST MANIFOLD
15. Remove timing-case cover. → 153319 REMOVING AND INSTALLING TIMING-CASE COVER
16. Remove timing chain for auxiliary drive mechanism. → 153519 REMOVING AND INSTALLING TIMING CHAIN (AUXILIARY DRIVE MECHANISM)
17. Remove timing chain for camshafts. → 153519 REMOVING AND INSTALLING TIMING CHAIN
18. Remove timing chain for timing drive mechanism. → 153519 REMOVING AND INSTALLING TIMING CHAIN
19. Remove guide and tensioning rails. → 154719 REMOVING AND INSTALLING GUIDE AND TENSIONING RAILS
20. Remove chain tensioner. → 153619 REMOVING AND INSTALLING CHAIN TENSIONER
21. Remove balance shaft. → 138519 REMOVING AND INSTALLING BALANCE SHAFT
22. Remove fuel lines (high-pressure). → 249019 REMOVING AND INSTALLING FUEL LINE (HIGH-PRESSURE)
23. Remove throttle housing. → 244219 REMOVING AND INSTALLING THROTTLE HOUSING
24. Remove additional coolant pump. → 194519 REMOVING AND INSTALLING ADDITIONAL COOLANT PUMP
25. Remove intake manifold. → 244719 REMOVING AND INSTALLING INTAKE MANIFOLD
26. Remove high-pressure fuel injectors. → 244019 REMOVING AND INSTALLING HIGH-PRESSURE FUEL INJECTOR
27. Remove cylinder head cover. → 158219 REMOVING AND INSTALLING CYLINDER HEAD COVER
28. Remove high-pressure pump. → 246319 REMOVING AND INSTALLING HIGH-PRESSURE PUMP
29. Remove camshafts. → 150520 REMOVING AND INSTALLING CAMSHAFTS
30. Remove cylinder head. → 157019 REMOVING AND INSTALLING CYLINDER HEAD
31. Remove oil-filter housing. → 172919 REMOVING AND INSTALLING OIL-FILTER HOUSING
32. Remove oil cooler. → 174019 REMOVING AND INSTALLING OIL/WATER HEAT EXCHANGER (OIL COOLER)
33. Remove upper part of oil pan. → 175019 REMOVING AND INSTALLING OIL PAN (UPPER PART)
34. Remove crankshaft. → 134819 REMOVING AND INSTALLING CRANKSHAFT
35. Remove pistons. → 131020 REMOVING AND INSTALLING PISTONS