Installing Charge Air Cooler

Installation is performed in reverse order.

1. Guide charge-air cooler in sideways.
2. Screw in fastening screws on charge-air cooler.
   Fig 1: Identifying Charge Air Cooler Screws

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.
   1. 2.1. Fit the two fastening screws -3 and 4-  on the charge-air cooler at the lock carrier. → Tightening torque: 6.5 Nm (4.5 ftlb.) 
   2. 2.2. Fit fastening screws -6-  between charge-air cooler and wing. → Tightening torque: 10 Nm (7.5 ftlb.) 
3. Fit accessories on charge-air cooler.
   Fig 2: Identifying Charge-Air Cooler Connections

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.
   1. 1  - Charge-air coolers, left and right
   2. 3  - Pressure hose, left
   3. 4  - Pressure hose, right
   4. 5  - Ambient air line
   5. 6  - Ambient air line
   6. 8  - Connection between charge-air cooler and ambient air line
   7. 10  - Charge air line, left
   8. 11  - Charge air line, right
   1. 3.1. Fit pressure hose -3 and 4-  on the charge-air cooler at both sides.
   2. 3.2. Fit hose for ambient air valve -5 and 6-  to the suction hose from the turbocharger at both sides.
   3. 3.3. Fit hose from ambient air valve -8-  on the charge-air cooler at both sides.
   4. 3.4. Fit the air guide for the air cleaner housing at both sides.

      → 243619 REMOVING AND INSTALLING FRONT AIR GUIDE AT THE SIDE

      1. 3.4.1. Open the retaining clip on the front wire harness on the right side and secure the wire harness in the holder.
   5. 3.5. Lower the vehicle.
   6. 3.6. Fit charge air line -10 and 11-  between the charge-air cooler and the air box for the throttle valve at the charge-air cooler on both sides.