LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2012 >> Cayman S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (61 - Convertible Top, Hardtop -- 987-BOXSTER) >> WM 6102IN Assembly Instructions For Hardtop Assembly Fixture (Except CAYMAN, CAYMAN S, CAYMAN Black Edition, CAYMAN S "PORSCHE Design Edition 1", CAYMAN S Sport, CAYMAN S Black Edition, BOXSTER SPYDER, BOXSTER S Black Edition, CAYMAN R) >> Tools And Materials

Tools And Materials

WARNING: This page is about a different car, the 2012 Porsche Boxster, 2011 Porsche Boxster, 2010 Porsche Boxster, 2009 Porsche Boxster, and 2008 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Hardtop Assembly Fixture
G09590218Courtesy of PORSCHE CARS NORTH AMERICA, INC.

The following tools and materials are required to construct the fixture for work in the inner area:

Item Designation Explanation
  Drill  
  Drill bit 6 mm  
  Drill bit 3 mm  
  Sabre saw  
  Measuring tape  
B  Support cheek (2x) Multiplex plate 25 mm thick, 600 x 120 mm
C  Swivel arm 1x) Multiplex plate 25 mm thick, 550 x 200 mm
D  Base plate (1x) Wood-core plywood 19 mm thick, 1500 x 900 mm
All materials listed are commercially available.
  Mounting component 9620  → "Special tool ; Workshop Equipment Manual"
  Set of fittings includes:  
A1  Retaining bracket (1x)  
A2  Hinge (1x)  
A3  Base (2x)  
A4  Straight pin 6 M6 x 40 (6x)  
A5  Countersunk screw 4.5 x 20 (8x)  
A6  Countersunk screw 6 x 20 (2x)  
A7  Countersunk screw 6 x 20 with disc (4x)