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Home >> Porsche >> 2012 >> Cayman R, Automatic DCT Trans >> Repair and Diagnosis >> Transmission >> Manual Trans >> 35 - Mechanical Gear-Shift System - Gears & Shafts -- 987-BOXSTER-CAYMAN >> WM 355937 Disassembling And Assembling The Output Shaft (CAYMAN, CAYMAN Black Edition, BOXSTER, BOXSTER LIM. Ed. "Orange", BOXSTER "Sport Edition") >> Disassembling The Output Shaft >> Removing Output Shaft

Removing Output Shaft

Fig 1: Exploded View Of Output Shaft
G09586793Courtesy of PORSCHE CARS NORTH AMERICA, INC.
No. Designation Qty. Removal
-1-  Taper roller bearing 1 Press off via the reverse gear wheel using a suitable separating device (e.g. Kukko 17/2).
-2-  Loose gear wheel, reverse gear 1
-3-  Synchronizer ring 1 Mark for re-installation.
-4-  Operating sleeve 1
-5-  Needle-roller bearing 1 Mark for re-installation.
-6-  Blue circlip 1 Mark for re-installation.
-7-  Synchronizing hub 1 Press off together with loose gear wheel for 5th gear using a suitable separating device (e.g. Kukko 17/2).
-8-  Synchronizing ring, 5th gear 1 Mark for re-installation.
-9-  Loose gear wheel, 5th gear 1
-10-  Brown circlip 1 Mark for re-installation.
-11-  Needle-roller bearing 1 Mark for re-installation.
-12-  Circlip 1 Mark for re-installation.
-13-  Fixed gear wheel, 4th gear 1 Press off with pressure plate vw 402  .
-14-  Circlip 1 Mark for re-installation.
-15-  Fixed gear wheel, 3rd gear 1 Press off with pressure plate vw 402  .
-16-  Loose gear wheel, 2nd gear 1
-17-  Friction ring, 2nd gear 1 Mark for re-installation.
-18-  Synchronizer ring, 2nd gear 1 Mark for re-installation.
-19-  Operating sleeve 1
-20-  Needle-roller bearing 1 Mark for re-installation.
-21-  Blue circlip 1 Mark for re-installation.
-22-  Blue circlip 1 Mark for re-installation.
-23-  Synchronizing hub 1 Press off together with loose gear wheel for 1st gear using a suitable separating device (e.g. Kukko 17/2).
-24-  Synchronizer ring, 1st gear 1 Mark for re-installation.
-25-  Cone ring, 1st gear 1 Mark for re-installation.
-26-  Friction ring, 1st gear 1 Mark for re-installation.
-27-  Loose gear wheel, 1st gear 1
-28-  Needle-roller bearing 1 Mark for re-installation.
-29-  Circlip 1 Mark for re-installation.
-30-  Taper roller bearing 1 Press off with taper roller bearing outer ring and pressure plate vw 401  and pressure plate vw 402  .
-31-  Output shaft 1
-32-  Taper roller bearing outer ring 1 → DISASSEMBLING TRANSMISSION HOUSING
-33-  Adjusting shim S3 X → DISASSEMBLING TRANSMISSION HOUSING
-34-  Retaining sleeve 1 → DISASSEMBLING TRANSMISSION COVER
-35-  Taper roller bearing outer ring 1 → DISASSEMBLING TRANSMISSION COVER
-36-  Adjusting shim S4 X → DISASSEMBLING TRANSMISSION COVER
-37-  Pressure plate 1 → DISASSEMBLING TRANSMISSION COVER
-38-  Rubber washer 1 → DISASSEMBLING TRANSMISSION COVER
-39-  Transmission cover 1 → DISASSEMBLING TRANSMISSION COVER
-40-  Transmission housing 1 → DISASSEMBLING TRANSMISSION HOUSING