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Home >> Porsche >> 2012 >> Cayenne S >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> 20 - Fuel Supply, Actuator (4.8L Non Turbo) -- 92A - Cayenne (92A) >> WM, 201019 Removing And Installing Fuel Tank >> Installing Fuel Tank

Installing Fuel Tank

WARNING: Toxic substances 
  • Danger of poisoning or suffocation 
  • Danger of burns to the eyes and skin 

    → Ventilate the work area well.

    → Never ingest or inhale.

    → Read specific information on the Hazard Sheet.

    → Wear personal protective gear.

    → Do not smoke, eat or drink in the work area.

WARNING: Highly inflammable or explosive materials 
  • Danger of fire or explosion 

    → Avoid contact with hot parts or sources of ignition.

    → Use suction to remove ignitable vapours.

    → Attach warning sign in a clearly visible position.

    → Contain leaked media using non-flammable absorbent material and put it in a container designed for this purpose for disposal in accordance with local requirements.

    → Secure collection containers/vessels to prevent them from tipping over.

Information 

  1. Lift the fuel tank using the > VAS 6832 - Master Gear unit elevating platform and carefully guide it into position.

    Also guide in the degassing tank in the right wheel housing.

  2. Right opening

    Information 

    The fuel line must be connected before guiding the fuel tank fully into installation position.

    1. 2.1  Connect the fuel line -4-  and lock it in the holder.
      G16310077Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Opening on right side

  3. Install plastic covers and side restraining straps. > Tightening torque 33 (24 ftlb.) Nm
    G16310078Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Fuel tank mount

    No. Designation Qty. Removal Installation
      Fuel tank 1 Do not damage fuel tank and connected lines. Lines cannot be replaced individually. Do not damage fuel tank and connected lines. Lines cannot be replaced individually.
    -2-  Restraining strap, front left 1 Before releasing the restraining straps, make sure that the tank cannot fall down. The direction of travel arrow must be pointing forward.
    -3-  Fastening screw, M8 x 25 10    
    -4-  Plastic covers, left 2    
    -5-  Plastic cover, right 1    
    -6-  Restraining strap, rear right 1 Before releasing the restraining straps, make sure that the tank cannot fall down. The direction of travel arrow must be pointing forward.
    -7-  Restraining strap, front right 1 Before releasing the restraining straps, make sure that the tank cannot fall down. The direction of travel arrow must be pointing forward.
    -8-  Restraining strap, centre 1   The direction of travel arrow must be pointing forward.
    -9-  Restraining strap, rear left 1 Before releasing the restraining straps, make sure that the tank cannot fall down. The direction of travel arrow must be pointing forward.
  4. Fit the tank attachment band, which runs in direction of travel -arrows-  . > Tightening torque 33 (24 ftlb.) Nm 
    G16310079Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Tank attachment band

  5. Connect and lock two lines -1 and 2-  on the active carbon filter.
    G16310080Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Filler neck

  6. Replace the line bracket and fit it on the longitudinal member. Clip in lines. > Line bracket 
    G16310081Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Line bracket

  7. Screw in fastening screws -3-  on the filler neck. > Tightening torque 9 (6.5 ftlb.) Nm 
    G16310082Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Filler neck

  8. Install cover in the wheel housing and fit cable holder. > Tightening torque 9 (6.5 ftlb.) Nm 
    G16310083Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Stone guard

  9. Connect cable plug for fuel pump control unit.
    G16310084Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connector on fuel pump control unit

  10. Right opening
    1. 10.1  Connect two cable plugs -1 and 2-  .
    2. 10.2  Connect the fuel line -3-  to the fuel tank.
      G16310085Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Opening on right side

  11. Left opening
    1. 11.1  Connect cable plug.
      G16310086Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Cable at left opening

  12. Fit the cover. Then tighten the four fastening nuts > Fuel tank openings in body  . > Tightening torque 9 (6.5 ftlb.) Nm  Refit the carpet and secure with double-sided adhesive tape.
    G16310087Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Fuel tank openings in body

  13. Screw in two fastening screws and fit rubber sleeve around the tank filler neck. > Tightening torque 9 (6.5 ftlb.) Nm 
    G16310088Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Tank filler neck

  14. Install the filler flap and screw in the fastening screw on the hook.
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