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Technical Values

Location Description Type Basic value Tolerance 1 Tolerance 2
Union nut for service opening on fuel tank   Tightening torque 110 Nm (81.5 ftlb.) +/- 5 Nm (3.5 ftlb.)  
Fastening screw securing restraining strap to body   Tightening torque 35 Nm (26 ftlb.)    
Fastening screw for carbon canister   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw securing filler neck to body   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening nut for cover for filler neck   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening nut for cover for fuel-level sensor   Tightening torque 9 Nm (6.5 ftlb.)    
Mounting for protector for firewall and tunnel Screw and nuts Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw for charge-air cooler   Tightening torque 9 Nm (6.5 ftlb.)    
Screw-type clamp securing pressure pipe to air box for throttle valve   Tightening torque 5.5 Nm (4 ftlb.)    
Fastening nut securing exhaust manifold/turbocharger to cylinder head Replace Initial tightening 20 Nm (15 ftlb.)    
Fastening nut securing exhaust manifold/turbocharger to cylinder head   Final tightening 27 Nm (20 ftlb.)    
Fastening screw securing heat shield holder to cylinder head   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening nut securing heat shield to exhaust manifold/turbocharger   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening nut securing exhaust manifold/turbocharger to cylinder head Replace Initial tightening 20 Nm    
Fastening nut securing exhaust manifold/turbocharger to cylinder head   Final tightening 27 Nm    
Fastening screw securing heat shield holder to cylinder head   Tightening torque 10 Nm    
Fastening nut securing heat shield to exhaust manifold/turbocharger   Tightening torque 10 Nm    
Fastening screw for oil line   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw securing oil extraction line to upper part of oil pan   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw securing oil feed line to turbocharger   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for oil line   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw securing oil extraction line to upper part of oil pan   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw securing oil feed line to turbocharger   Tightening torque 10 Nm (7.5 ftlb.)    
Screw-type clamp securing intake pipe to turbocharger Always replace intake pipe after loosening the screw-type clamp on the turbocharger! Tightening torque 3.5 Nm (2.5 ftlb.)    
Fastening screw for air cleaner housing   Tightening torque 8 Nm (6 ftlb.)    
Fastening screw for cover on air box for throttle valve   Tightening torque 3.5 Nm (2.5 ftlb.)    
Fastening screw securing pressure and temperature sensor to intake system   Tightening torque 3 Nm (2 ftlb.)    
Fastening screw securing heat socket for positive crankcase ventilation to intake system   Tightening torque 3 Nm (2 ftlb.)    
Fastening screw securing throttle valve to intake system   Tightening torque 6.5 Nm (5 ftlb.) + 1 Nm (0.5 ftlb.)  
Fastening screw for intake-air distributor Shouldered bolt Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for intake-air distributor   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for fuel collection pipe   Tightening torque 10 Nm (7.5 ftlb.)    
High-pressure sensor in fuel collection pipe   Tightening torque 20 Nm (15 ftlb.)    
Stopper for fuel collection pipe   Tightening torque 25 Nm (19 ftlb.)    
Screw for clamp   Tightening torque 10 Nm (7.4 ftlb.)    
Union nuts for high-pressure lines After opening the conical/ball joints, always replace high-pressure line with the latest type Initial tightening 8 Nm (5.9 ftlb.)    
Union nuts for high-pressure lines After opening the conical/ball joints, always replace high-pressure line with the latest type Final tightening + 50°    
Fastening screw for high-pressure pump   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for low-pressure line   Tightening torque 10 Nm (7.5 ftlb.)    
Fuel pressure sensor (low-pressure sensor)   Tightening torque 20 Nm (15 ftlb.)    
Fastening screw with guide sleeve for vacuum reservoir to crankcase   Tightening torque 10 Nm (7.5 ftlb.)    
Oxygen sensor Coat oxygen sensor thread with assembly grease 000.043.207.07 Tightening torque 55 Nm (41 ftlb.)    
Fastening screw securing secondary-air pump holder to vacuum reservoir   Tightening torque 8 Nm (6 ftlb.)    
Fastening screw securing secondary air line to secondary air valve   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw securing secondary air line to cylinder head   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw securing secondary air valve holder to cylinder head   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw securing secondary air pipe to coolant distributor   Tightening torque 9 Nm (6.5 ftlb.)    
Screw for V-band clamp   Tightening torque 15 Nm (11 ftlb.)    
Fastening screw securing primary catalytic converter to transmission holder   Tightening torque 23 Nm (17 ftlb.)    
Fastening nut securing primary catalytic converter to catalytic converter Replace Tightening torque 23 Nm (17 ftlb.)    
Fastening screw securing catalytic converter to transmission   Tightening torque 23 Nm (17 ftlb.)    
screws for clamping sleeve Replace Tightening torque 33 Nm (24.3 ftlb.)    
Fastening screws for exhaust system   Tightening torque 23 Nm (17 ftlb.)    
screw for exhaust flap control box M5 x 20/replace if necessary Tightening torque 6 Nm (4.4 ftlb.)    
Screw for ball clamp on tailpipe   Tightening torque 35 Nm (26 ftlb.)    
Gap dimension for tailpipe   Gap dimension 18 mm    
Fastening nut securing exhaust manifold/turbocharger to cylinder head Replace Initial tightening 20 Nm (15 ftlb.)    
Fastening nut securing exhaust manifold/turbocharger to cylinder head   Final tightening 27 Nm (20 ftlb.)    
Fastening screw securing heat shield holder to cylinder head   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening nut securing heat shield to exhaust manifold/turbocharger   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening nut securing exhaust manifold/turbocharger to cylinder head Replace Initial tightening 20 Nm    
Fastening nut securing exhaust manifold/turbocharger to cylinder head   Final tightening 27 Nm    
Fastening screw securing heat shield holder to cylinder head   Tightening torque 10 Nm    
Fastening nut securing heat shield to exhaust manifold/turbocharger   Tightening torque 10 Nm    
Fastening nut for exhaust manifold/turbocharger   Initial tightening 20 Nm (15 ftlb.)    
Fastening nut for exhaust manifold/turbocharger   Final tightening 27 Nm (20 ftlb.)    
Terminal clamp to battery terminal   Tightening torque 6 Nm (4.5 ftlb.)    
Ground line for battery to body   Tightening torque 20 Nm (15 ftlb.)    
Fastening screw securing battery in battery housing   Tightening torque 23 Nm (17 ftlb.)    
Fastening screw securing retaining bracket to battery housing   Tightening torque 8 Nm (6 ftlb.)    
Fastening screw for starter   Tightening torque 45 Nm (33 ftlb.) + 8 Nm (6 ftlb.)  
Fastening nut securing B+ line to starter   Tightening torque 18 Nm (13 ftlb.)    
Fastening nut securing terminal 50 line to starter   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for generator M8 x 100 Tightening torque 23 Nm (17 ftlb.)    
Fastening nut securing B+ line to generator M8 Tightening torque 23 Nm (17 ftlb.)    
Spark plug NEW Initial tightening/do not use lubricant Tightening torque 30 Nm (22 ftlb.) + 1.5 Nm (1 ftlb.)  
Spark plug Retightening/do not use lubricant Tightening torque 25 Nm (19 ftlb.) + 1.5 Nm (1 ftlb.)  
Electrode gap of spark plug   Control value 0.7 mm + 0.1 mm  
Fastening screw for ignition coil M6 x 45 Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for knock sensor   Tightening torque 23 Nm (17 ftlb.)    
Fastening screw securing phase sensor to cylinder head M6 x 16 AL9/replace Initial tightening 4 Nm (3 ftlb.)    
Fastening screw securing phase sensor to cylinder head   Final tightening + 60°    
Fastening screw for hydraulic valve for valve lift control   Tightening torque 6 Nm (4.5 ftlb.)    
Cover on fuse box in plenum panel Internal Torx screw, Tightening torque 3.5 Nm (2.5 ftlb.)    
Fastening screw for crankshaft pulse sender   Tightening torque 10 Nm (7.5 ftlb.)    
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