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Home >> Porsche >> 2012 >> Boxster Spyder, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - 987-BOXSTER & CAYMAN >> WM 510955 Replacing Rear Cross Member (Side Impact Reinforcement) (CAYMAN, CAYMAN S, CAYMAN Black Edition, CAYMAN S "PORSCHE Design Edition 1", CAYMAN S Sport, CAYMAN S Black Edition, CAYMAN R) >> Removing Rear Cross Member

Removing Rear Cross Member

Fig 1: Rear Cross Member Component Location
G09588603Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove B-pillar reinforcement → Removing B-Pillar Reinforcement 
  2. Milling off spotwelds
    1. 2.1. Mill off spotwelds on the left in area -A-  and -B-  using a spotweld cutter.
    Fig 2: Identifying Left Milling Off Spotwelds Areas (A And B)
    G09588604Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Separating inert-gas welded seam
    1. 3.1. Separate inert-gas welded seam on the left in area -A-  using a parting grinder.
    Fig 3: Identifying Inert-Gas Welded Seams Areas (A)
    G09588605Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Milling off spotwelds
    1. 4.1. Mill off spotwelds in area -A-  and -B-  using a spotweld cutter.
    Fig 4: Identifying Milling Off Spotwelds Areas (A And B)
    G09588606Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Milling off and separating welded joints
    1. 5.1. Mill off spotwelds on the right in areas -A, B, C-  using a spotweld cutter.
    2. 5.2. Separate inert-gas welded seam on the right in area -D- using a parting grinder.
    Fig 5: Identifying Milling Off And Separating Welded Joints (A, B, C And D)
    G09588607Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Milling off spotwelds
    1. 6.1. Mill off spotwelds on the right in area -A-  using a spotweld cutter.
    Fig 6: Identifying Right Milling Off Spotwelds Areas (A)
    G09588608Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Separating spotwelds
    1. 7.1. Separate spotwelds on the right in area -A-  and -B-  using a parting grinder.
      Fig 7: Identifying Spotwelds Areas (A And B)
      G09588609Courtesy of PORSCHE CARS NORTH AMERICA, INC.