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Home >> Porsche >> 2012 >> Boxster Spyder, Automatic DCT Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - 987-BOXSTER & CAYMAN >> WM 514555 Replacing Outer Lower Side Member (All BOXSTER Models) >> Installing Outer Lower Side Member >> Installing Outer Side Member

Installing Outer Side Member

  1. Welding in outer lower side member
    1. 1.1. Fix the outer lower side member with tensioning clamps.
    2. 1.2. Tack-weld the outer lower side member.

      Information 

      Once the spare parts have been fixed in place, repair spotwelds must be placed on the old spotwelds because there is no current flow possible in areas with a hardened adhesive layer. Welding procedures other than resistance spot-welding are not permitted since the thermal effect would destroy the bonded joint.

    3. 1.3. Spot-weld areas A, B  on the side member.
    4. 1.4. Plug-weld the side member in area using inert gas.
    Fig 1: Identifying Side Member Spot-Welding Areas (A And B)
    G09588827Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Welding joint using inert gas
    1. 2.1. Weld joints (B-pillar) with a continuous weld using inert gas.
    Fig 2: Identifying Welding Joint Area
    G09588828Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Weld the web plate using inert gas
    1. 3.1. Plug-weld web plate using inert gas in area .
    Fig 3: Identifying Web Plate Welding Area (E)
    G09588829Courtesy of PORSCHE CARS NORTH AMERICA, INC.