Gap Dimensions, Body Front

Information

Set gap dimensions on the lids, doors and covers or accessories in accordance with the gap specifications .
If the clearance in the opening is too great or too small, the movable body or the accessories must be centred accordingly .
Ensure that the gaps do not taper or do not narrow at local points .
The given values are guidelines which should be observed as far as possible .
The guidelines apply to repair and assembly work .
Use star gauges to check the gap dimensions , Star gauges for body gap dimensions NR.127-1

Fig 1: Identifying Front Lid To Front Apron

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Front lid to front apron		Gap dimension A	4.5 mm	+/-1 mm
Front lid to front apron	Lid only lowered	Gap dimension B	2 mm

Fig 2: Identifying Main Headlight To Inner Wing

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Main headlight to inner wing	Determine left and right gap	Gap dimension A	4 mm	+/-1 mm

Fig 3: Identifying Main Headlight To Front Apron

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Main headlight to front apron		Gap dimension A	4 mm	+/-1.5 mm

Fig 4: Identifying Gap Dimension Of Main Headlight To External Wing

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Main headlight to external wing		Gap dimension A	4 mm	+/-1 mm

Fig 5: Identifying Main Headlight To Top Wing

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Main headlight to top wing		Gap dimension A	4 mm	+/-1 mm
Main headlight to top of wing	Only lowered	Gap dimension B	1.3 mm

Fig 6: Identifying Front Lid To Wing

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Front lid to wing		Gap dimension A	4 mm	+/-1 mm
Front lid to wing	Only lowered	Gap dimension B	0.5 mm

Fig 7: Identifying Wing To Front Lid

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Wing to front lid	Determine left and right gap	Gap dimension A	4 mm	+1 mm
Wing to front lid	Only lowered	Gap dimension B	0.5 mm

Fig 8: Identifying Filler Flap To Wing

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Filler flap to wing	All the way round	Gap dimension A	3.5 mm	+/-0.5 mm

Fig 9: Identifying Front Apron To Side Direction Indicator

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Front apron to side direction indicator		Gap dimension A	1.5 mm
Wng to side direction indicator		Gap dimension B	0.5 mm	+0.5 mm

Fig 10: Identifying Wing To Outer Side Section

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Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Wing to outer side section	Even transition from front to rear	Gap dimension A	4.5 mm	+/-1 mm