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Home >> Porsche >> 2012 >> Boxster S, Automatic DCT Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - 987 - BOXSTER & CAYMAN >> WM 535555 Replacing Side Section (All Models) >> Preparing Connection Areas Of The Body For Installing The Side Section >> Preparing Connection Areas Of The Body For Installing The Side Section

Preparing Connection Areas Of The Body For Installing The Side Section

  1. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A, B, C-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare.
    Fig 1: Preparing Body Side Section Connection Areas (A, B And C)
    G09589349Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A, B, C, D-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare.
    Fig 2: Preparing Body Side Section Connection Areas (A, B, C And D)
    G09589350Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Coating spot-weld flange areas with zinc powder paint
    1. 3.1. Coat all spot-weld flange areas with zinc powder paint.
  4. Preparing bonded flanges
    1. 4.1. Prepare bonded flanges in the marked area -A-  .

      See: Working with adhesive → Information On The Use Of Structural Adhesives In Vehicle Construction .

      Fig 3: Preparing Bonded Flanges Area
      G09589351Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Priming bonded flanges
    1. 5.1. Prime bonded flanges on the body in the marked area -A-  .

      See Working with primer → Handling Primer

      Fig 4: Identifying Prime Bonded Flanges Area
      G09589352Courtesy of PORSCHE CARS NORTH AMERICA, INC.