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Home >> Porsche >> 2012 >> Boxster Base, Standard Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> 47 - Brakes - Hydraulic Brake System, Regulator -- 987-BOXSTER-CAYMAN >> WM 477619 Removing And Installing Vacuum Pump - As Of Model Year 2009 (All Models) >> Installing Vacuum Pump

Installing Vacuum Pump

  1. Clean contact surfaces.

    Clean contact surfaces on the vacuum pump and left cylinder head.

  2. Install vacuum pump.
    1. 2.1. Replace sealing rings.

      Grease sealing rings -2, 3-  with "Kluber Syntheso Glep

      1" (Porsche Part No. 000.043.204.68) before fitting them.

      Fig 1: Identifying Vacuum Pump With Sealing Rings
      G09587938Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Align vacuum pump driver -1-  .
    3. 2.3. Fit vacuum pump and screw in and tighten external Torx screws (M6 x 20) -4-  .

      Tightening torque: 9 Nm (6.5 ftlb.) 

  3. Install vacuum pipe.
    1. 3.1. Check sealing rings -1-  on vacuum line -2-  and replace if necessary.
      Fig 2: Identifying Sealing Rings On Vacuum Line
      G09587939Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Fit vacuum pipe -2-  and screw in and tighten M6 x 12 screws -1- 

      Tightening torque: 10 Nm (7.5 ftlb.) 

    Fig 3: Tightening Screw Vacuum Pipe
    G09587940Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Connect vacuum line and electric line.
    1. 4.1. Insert vacuum line and electric line into clip holder -2-  .
    2. 4.2. Connect plug-in coupling -1-  at the vacuum line.

      Make sure that the plug-in coupling -1- locks with an audible click. 

    3. Fig 4: Identifying Vacuum Line And Electric Line Into Clip Holder
      G09587941Courtesy of PORSCHE CARS NORTH AMERICA, INC.