LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2011 >> Panamera Turbo >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> 21 - Exhaust Gas Turbocharging -- PANAMERA (970) >> WM 213019 Removing And Installing Turbocharger (PANAMERA S, PANAMERA 4S, PANAMERA 4 S Executive, PANAMERA S Executive) >> Removing Turbocharger >> Removing Turbocharger At Cylinders 4 - 6

Removing Turbocharger At Cylinders 4 - 6

  1. Loosen intake pipe on the turbocharger and remove intake pipe.
  2. Pull off control line -2-  at the vacuum unit.
    Fig 1: Identifying Control Lines For Boost Pressure And Ambient Air
    G09805606Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Unscrew fastening nut -1-  and remove cover plate on exhaust manifold -2-  .
  4. Unscrew fastening screws -3-  and remove heat shield on cross-shaft engine carrier -4-  .
    Fig 2: Identifying Cover Plate On Exhaust Manifold
    G09805607Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • When removing the turbocharger, take note of the connection points for the lines. 
    • Mark the installation position of the lines that are screwed to the turbocharger. 
    • During re-installation, the lines must be tension-free and must not be bent. 
    • Bent lines must be replaced. 
  5. Unscrew fastening screw -5-  and disconnect oil return line -2-  .
  6. Unscrew fastening screws -3-  and disconnect oil supply line -1-  .
    Fig 3: Identifying Oil Circuit For Turbocharger (Cylinders 4-6)
    G09805608Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Remove coolant supply line -2-  at the turbocharger.
    1. 7.1. Unscrew fastening screw -4-  and disconnect coolant supply line -2-  .
    2. 7.2. Unscrew fastening screw -3-  .
    3. 7.3. Disconnect coolant line -1-  and remove coolant supply line -2-  .
      Fig 4: Identifying Turbocharger Cooling (Cylinders 4-6)
      G09805609Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Unscrew fastening nuts -1 to 9-  .

    Information 

    Replace sealing rings, seals and O-rings.

    1. 8.1. Remove turbocharger -1-  and seal -2-  .
      Fig 5: Identifying Exhaust Manifold/Turbocharger And Seal
      G09805610Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 6: Identifying Exhaust Manifold/Turbocharger (Cylinders 4-6)
      G09805611Courtesy of PORSCHE CARS NORTH AMERICA, INC.