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Home >> Porsche >> 2011 >> Cayman Base, Standard >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - 987 - BOXSTER & CAYMAN >> WM 534855 Replacing Rear Side Member (All Models) >> Installing Rear Side Member >> Fitting In Center Side Member And Preparing For Installation

Fitting In Center Side Member And Preparing For Installation

  1. Cleaning the welding areas
    1. 1.1. Grind both sides of the connecting flanges of the body in the marked areas -A, B, C, D-  until bare using a rotary brush.
    Fig 1: Identifying Welding Cleaning Areas (A, B, C And D)
    G09589276Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Fitting center side member to the body
    1. 2.1. Separate replacement part in area -A-  to obtain a welding slit width s = 1 x sheet thickness.
    Fig 2: Fitting Center Side Member To Body
    G09589277Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Cleaning the welding areas
    1. 3.1. Grind both sides of the connecting flanges of the center side member in the marked areas -A, B, C, D-  until bare using a rotary brush.
    Fig 3: Identifying Welding Cleaning Areas
    G09589278Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Coating spot-weld flange areas with zinc powder paint
    1. 4.1. Coat all spot-weld flange areas with zinc powder paint.
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