Installing Coolant Regulator Cover

Information 

• Grease O-rings, hoses and lines in the cooling system with Kluberplus Gel (Part No. 000.043.205.93)  .

1. Install new profile seal -3-  .
   Fig 1: Identifying Coolant Regulator

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.
2. Install coolant regulator cover.
   1. 2.1. Fit coolant regulator cover with top screw inserted in installation position.
   2. 2.2. Fit the two bottom external Torx screws (E10, M6 x 50) -1-  and tighten slightly.
   3. 2.3. Fit and tighten the top external Torx screw (E10, M6 x 50) -1-  from inside the passenger compartment. Insert for torque wrench 9792  can be used for this.
   4. 2.4. Tighten the bottom external Torx screws (E10, M6 x 50) -1-  on the coolant regulator cover.

      → Tightening torque: 13 Nm (9.5 ftlb.) 

   Fig 2: Identifying Coolant Regulator Housing

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.
3. Use external Torx screw (E10, M6 x 12) -3-  to secure the coolant pipe to the coolant regulator housing and crankcase.

   → Tightening torque: 13 Nm (9.5 ftlb.) 

   Fig 3: Identifying Coolant Pump

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.
4. Fit coolant hose on coolant regulator housing.
   1. 4.1. Check that the spring clamp is fitted correctly and the coolant hose is engaged correctly.