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Home >> Porsche >> 2011 >> Boxster Spyder, Automatic DCT >> Repair and Diagnosis >> Transmission >> Manual Trans >> 35 - Mechanical Gear-Shift System - Gears & Shafts -- 987-BOXSTER-CAYMAN >> WM 354037 Disassembling And Assembling The Drive Shaft (CAYMAN, BOXSTER, BOXSTER LIM. Ed. "Orange", BOXSTER "Sport Edition") >> Assembling The Drive Shaft >> Fitting Drive Shaft

Fitting Drive Shaft

Fig 1: Exploded View Of Drive Shaft
G09586773Courtesy of PORSCHE CARS NORTH AMERICA, INC.
No. Designation Qty. Fitting
-1-  Circlip 1 Calculate thickness of circlip again if the drive shaft and fixed gear wheel for 5th gear are replaced.
-2-  Fixed gear wheel, 5th gear 1 Heat to approx. 100 °C and press on in the correct position.
-3-  Needle-roller bearing 1 Fit with loose gear wheel for 4th gear -4-  .
-4-  Loose gear wheel, 4th gear 1 Insert spring before assembly.
-5-  Synchronizer ring, 4th gear 1 Check for wear and fit with loose gear wheel for 4th gear -4-  .
-6-  Operating sleeve 1 Observe installation position; fit operating sleeve so that the slant is facing 4th gear and the offset side is facing 3rd gear.
-7-  Blue circlip 1 Calculate thickness of circlip again if the drive shaft and synchronizing hub -8-  are replaced.
-8-  Synchronizing hub 1 Heat to approx. 100 °C and press on (high collar facing loose gear wheel for 3rd gear).
-9-  Synchronizer ring, 3rd gear 1 Check for wear and fit with loose gear wheel for 3th gear -10-  .
-10-  Loose gear wheel, 3rd gear 1 Insert spring before assembly.
-11-  Brown circlip 1 Always use the same thickness!
-12-  Needle-roller bearing 1 Fit with loose gear wheel for 3rd gear.
-13-  Drive shaft 1 If the drive shaft and ball bearing -15-  are replaced, the circlips -14-  and -16-  must be measured again.
→ 354015 ADJUSTING THE DRIVE SHAFT 
-14-  Circlip 1 Calculate the thickness again if necessary.
→ 354015 ADJUSTING THE DRIVE SHAFT 
-15-  Ball bearing 1 → ASSEMBLING TRANSMISSION
-16-  Circlip 1 Calculate the thickness again if necessary.
→ 354015 ADJUSTING THE DRIVE SHAFT 
-17-  Needle-roller bearing 1 → ASSEMBLING TRANSMISSION
-18-  Transmission housing 1
-19-  Needle-roller bearing 1 → ASSEMBLING TRANSMISSION COVER
-20-  Plastic sleeve 1
-21-  Transmission cover 1 → ASSEMBLING TRANSMISSION COVER