Instructions For Assembling Transmission Housing

WARNING: This page is about a different variant/trim than selected.

Fig 1: Overview Of Transmission Housing

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Press in needle-roller bearing for drive shaft -10- using drive-in mandrel vw 295 and pressure piece 40-202 (do not drive in!). Measurement from top edge of rule to top edge of needle-roller bearing -a = 39.5 ± 0.3 mm- .

Fig 2: Measuring Needle-Roller Bearing
Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Rim offset of sleeve for transmission vent. -a = 27 ± 0.5 mm-

Fig 3: Identifying Transmission Vent Rim Offset
Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Installation instructions for lock for 5th gear and reverse
- Insert spring -4- into plastic bushing -1- and press lightly to turn it anti-clockwise until the spring engages at the base of the plastic part.
- Position the bushing -3- on the spring in such a way that the bent end of the spring is located in the groove provided.
- Press the spring together with the bushing -3- , twist it on by turning it once anti-clockwise (to the left) until the lug of the bushing -3- is located above the groove in the plastic bushing.
- Press the lug of the bushing -3- as far as it will go into the groove of the plastic bushing -1- .
- Turn the bushing -3- clockwise (to the right) and let it go.
- Bushing -3- pops into assembly end position.
  1. Plastic bushing
  2. O-ring
  3. Bushing with lock for 5th gear and reverse
  4. Spring
    
    Fig 4: Identifying Lock Assembly
    Courtesy of PORSCHE CARS NORTH AMERICA, INC.
- The lug -A- of the bushing for 5th gear and reverse must always be positioned as far as it will go opposite the groove -B- of the plastic bushing.
  
  Fig 5: Locating Lock Assembly Bushing Lug And Plastic Bushing Groove
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.