Installing Transmission: Notes

Information 

Before installing the transmission, clean splines of transmission input shaft and grease lightly, e.g. with Olista Longtime 3 EP.

1. Move in transmission and screw in fastening screws -1 to 8-  .
   Fig 1: Identifying Transmission To Engine Fastening Screw Loosening/Tightening Sequence

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Transmission/engine connection	Hexagon-head bolt no. 1 in figure, M12 x 70	Tightening torque	85 Nm (63 ftlb.)
   Transmission/engine connection	Hexagon-head bolt no. 2 in figure M12 x 100; with washer	Tightening torque	85 Nm (63 ftlb.)
   Transmission/engine connection	Hexagon-head bolt no. 3 in figure, M12 x 100	Tightening torque	85 Nm (63 ftlb.)
   Transmission/engine connection	Internal-serration screw no. 4 in figure M10 x 40	Tightening torque	45 Nm (33 ftlb.)
   Transmission/engine connection	Hexagon-head bolt no. 5 in figure M12 x 70	Tightening torque	85 Nm (63 ftlb.)
   Transmission/engine connection	Nut no. 6 in figure M10	Tightening torque	45 Nm (33 ftlb.)
   Transmission/engine connection	Hexagon-head bolt no. 7 in figure M12 x 90	Tightening torque	85 Nm (63 ftlb.)
   Transmission/engine connection	Hexagon-head bolt no. 8 in figure M12 x 90	Tightening torque	85 Nm (63 ftlb.)

   Information 

   Before installing the clutch slave cylinder, grease the push rod with Kluberalfa in the area of the release-lever ball socket. Part No. 000.043.304.02 (50g tube).

2. Insert clutch slave cylinder in transmission opening and screw in fastening screw.
   Fig 2: Identifying Clutch Slave Cylinder Fastening Screw

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   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Clutch slave cylinder	Fastening screws between transmission housing and clutch slave cylinder	Tightening torque	23 Nm (17 ftlb.)

3. Fit the external shift mechanism and tighten nut.
   Fig 3: Locating External Shift Mechanism Nut

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   External shift mechanism	Fastening nut between shifting shaft and external shifting mechanism	Tightening torque	23 Nm (17 ftlb.)

4. Fit left and right transmission supports with hydraulic mount.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Transmission support	Fastening screws between transmission support and transmission	Tightening torque	65 Nm (48 ftlb.)
   Hydraulic mount	Fastening screws between hydraulic mount and body	Tightening torque	33 Nm (24 ftlb.)

5. Install cross member.
   Fig 4: Locating Cross Member

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Cross member	Fastening screws between cross member and body	Tightening torque	65 Nm (48 ftlb.)

6. Remove transmission jack.