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Home >> Porsche >> 2011 >> Boxster S, Standard >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - 987 - BOXSTER & CAYMAN >> WM 534855 Replacing Rear Side Member (All Models) >> Installing Rear Side Member >> Installing Center Side Member

Installing Center Side Member

Information 

Determine the position of the new part and secure with tensioning clamps.

When butt welding body sheet panels with a sheet thickness of > 1.5 mm, there must be a welding slit width s = 1 x sheet thickness to guarantee the required welding quality (welding through).

  1. Fitting center side member to the body
    1. 1.1. Fit center side member to the body and fix in place with tensioning clamps.
  2. Welding in center side member
    1. 2.1. Resistance spot-weld the center side member in areas -A, B, C, D, E, F-  .
    Fig 1: Identifying Welding Center Side Member Area (A, B, C, D, E And F)
    G09589279Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Welding in center side member
    1. 3.1. Resistance spot-weld the center side member in area -A-  .
    Fig 2: Identifying Welding Center Side Member Area (A)
    G09589280Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Welding in center side member
    1. 4.1. Apply a full weld to the center side member in areas -A-  and -B-  using inert gas.
      Fig 3: Identifying Welding Center Side Member Area (A And B)
      G09589281Courtesy of PORSCHE CARS NORTH AMERICA, INC.