LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2011 >> Boxster S, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front - 987-BOXSTER & CAYMAN >> WM 507455 Replacing Front Wheel Housing (All Models) >> Installing Front Wheel Housing >> Installing Reinforcement For Front Wheel Housing

Installing Reinforcement For Front Wheel Housing

Information 

Determine the position of the new part and secure with tensioning clamps.

When butt welding body sheet panels with a sheet thickness of > 1.5 mm, there must be a welding slit width s = 1 x sheet thickness to guarantee the required welding quality (welding through).

  1. Weld in reinforcement for front wheel housing.
    1. 1.1. Resistance spot-weld reinforcement for front wheel housing in areas -A, B, C, D-  .
    2. Fig 1: Identifying Front Wheel Housing Reinforcement Welding Area (Area A, B, C And D)
      G09588365Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Weld in reinforcement for front wheel housing.
    1. 2.1. Plug-weld reinforcement for front wheel housing in area -A-  using inert gas.
    2. Fig 2: Identifying Front Wheel Housing Reinforcement Welding Area (Area A)
      G09588366Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Install front outer side member. → Installing Outer Front Side Member