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Home >> Porsche >> 2011 >> Boxster S, Automatic DCT >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front - 987-BOXSTER & CAYMAN >> WM 501055 Replacing Front Closing Panel (All Models) >> Installing Front Closing Panel >> Installing Front Closing Panel

Installing Front Closing Panel

  1. Fitting front closing panel to the body
    1. 1.1. Place the front closing panel against the body and secure to the straightening set.
    2. 1.2. Fix the front closing panel in place with tensioning clamps.
  2. Welding in front closing panel
    1. 2.1. Resistance spot-weld the front closing panel in area -A-  .
    Fig 1: Identifying Front Closing Panel Welding Area (A)
    G09588232Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Welding in front closing panel
    1. 3.1. Resistance spot-weld the front closing panel in areas -A, B, C, D-  .
    Fig 2: Identifying Front Closing Panel Welding Areas (A, B, C And D)
    G09588233Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Welding in front closing panel
    1. 4.1. Resistance spot-weld the front closing panel in areas -A, B, C, D-  .
    Fig 3: Identifying Front Closing Panel Welding Area (A, B, C And D)
    G09588234Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Welding in front closing panel
    1. 5.1. Resistance spot-weld the front closing panel in areas -A, B, C, D-  .
    Fig 4: Identifying Front Closing Panel Welding Area (A, B, C And D)
    G09588235Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Welding in front closing panel
    1. 6.1. Plug-weld the front closing panel in areas -A, B, E, F-  using inert-gas welding.
    2. 6.2. Plug-weld the front closing panel in areas -C-  and -D-  using inert-gas welding (2 panel thicknesses).
    Fig 5: Identifying Front Closing Panel Welding Area (A, B, C, D, E And F)
    G09588236Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Welding in front closing panel
  1. 7.1. Plug-weld the front closing panel in areas -A-  and -B-  using inert-gas welding.
    Fig 6: Identifying Front Closing Panel Welding Area (A And B)
    G09588237Courtesy of PORSCHE CARS NORTH AMERICA, INC.