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Home >> Porsche >> 2011 >> Boxster Base, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 5X - Body - General - 987 - BOXSTER & CAYMAN >> WM 5X00IN Processing Structural Body Adhesive (All Models) >> Handling Processing Devices >> Processing Nozzle

Processing Nozzle

CAUTION: → Observe The Safety Instructions Of The Individual Adhesive Set Components.

Information 

Information 

  1. Open Holder.
    1. 1.1. Release Holder -Arrow-  And Fold Up.
      Fig 1: Releasing Holder
      G09588197Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Press Sliding Lock Upwards
    1. 2.1. Press Sliding Lock Upwards In Direction Of Arrow -Arrow-  .
    Fig 2: Pressing Sliding Lock
    G09588198Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Insert Piston Rod.
    1. 3.1. Hold Sliding Lock Pressed And Insert Piston Rod -B1-  Completely Into The Gun Grip -B1-  .
    Fig 3: Inserting Piston Rod
    G09588199Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Insert Mixing Cartridge.
    1. 4.1. Insert Double Cartridge -C1-  Into The Gun -B-  From Above. Insert The Cartridge Until The Muzzle Of The Gun Engages In The Groove Of The Cartridge.
    Fig 4: Inserting Cartridge
    G09588200Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Engage Holder.
    1. 5.1. Swivel Holder Downward And Engage On Handle Of Gun.
      Fig 5: Engaging Holder
      G09588201Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Open Cartridge.
    1. 6.1. Turn Screw Cap 90 ° Counter-Clockwise And Remove.
      Fig 6: Opening Cartridge
      G09588202Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Squeeze Adhesive To The Front.
    1. 7.1. By Activating The Valve Of The Gun Grip, Allow The Piston Rod To Move Out Slowly Until Both Components Emerge Equally.
    2. 7.2. Wipe Off Any Adhesive That Emerges.
  8. Fit Processing Nozzle.
    1. 8.1. Before Fitting The Processing Nozzle, Ensure That The Muzzle -A-  And The Mixing Channels Are Aligned On One Level, If Necessary Turn The Bayonet Locking Mechanism On The Processing Nozzle Through 90°.
    2. 8.2. Position Processing Nozzle -C2-  And Turn Clockwise 90°.
      Fig 7: Fitting Processing Nozzle
      G09588203Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Mix Adhesive Components.
    1. 9.1. By Activating The Valve Of The Gun Grip, Allow The Piston Rod To Move Out Slowly Until The Adhesive Is Visible In The Processing Pipe.
  10. Bond The Body Part.

    Information 

    • In Order To Ensure That The Substance Is Completely Mixed, Apply A 30 Mm Long Adhesive Bead Of Fresh Adhesive To A Piece Of Cardboard Before Processing  .
    • Process The Adhesive Within The Processing Period. The Adhesive Must Be Applied And The Body Part Must Be Jointed Within This Period. Any Resistance Welding To Be Carried Out In The Area Of The Bonding Must Be Performed Within This Period As Well. Working Time: 60 Min 
    • Do Not Load Bonded Parts Until Hardening Is Complete! 
    • If The Contents Of The Cartridge Are Not Used Up Completely, The Processing Nozzle Must Be Kept On The Cartridge Until The Adhesive Hardens. In The Event Of Later Processing, A New Processing Nozzle Must Be Used  .
    1. 10.1.
    Fig 8: Identifying Structural Adhesive Working Time
    G09588205Courtesy of PORSCHE CARS NORTH AMERICA, INC.