Installing Transmission

→ Do not place any solid objects under the raised vehicle.

→ Ensure that the lifting platform is prevented from lowering.

→ Remove solid objects before lowering the vehicle.

→ Raise the vehicle only at the jacking points provided.

→ The outer jacking points should be used primarily.

Information 

Before installing the transmission, clean splines of transmission input shaft and grease lightly, e.g. with Olista Longtime 3 EP.

Information 

When positioning the transmission, make sure that the dowel sleeves are in the correct position in the crankcase.

1. Run in transmission.
   NOTE: Mechanical overload of components

   • Component will be damaged irreparably

   → Observe guidelines for assembly and disassembly

   Information 

   Always replace flange screws.

   When you screw in and tighten the flange screws between the transmission and engine, the screws -1 and 2-  must be screwed in and tightened last. If this is not done, the engine housing can be damaged irreparably.

   Fig 1: Identifying Flange Screws

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.
2. Screw in and tighten the four top fastening screws.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Transmission/engine connection		Tightening torque	85 Nm (63 ft. lb.)

3. Screw in and tighten the two bottom fastening screws.
4. Fit pulse sender at the transmission bell housing. → Tightening torque: 10 Nm (7.5 ft. lb.) 
5. Remove plug from hydraulic line of clutch control and fit the line.
   Fig 2: Identifying Clutch Line

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Hydraulic line of clutch control		Tightening torque	30 Nm (22 ft. lb.)

6. Fit transmission support.
   Fig 3: Locating Transmission Support Mounting Bolts

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Transmission bracket to body		Tightening torque	65 Nm (48 ft. lb.)
   Transmission bracket to transmission		Tightening torque	120 Nm (89 ft. lb.)

7. Install transmission holder.
   Fig 4: Locating Transmission Holder Mounting Bolts

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Transmission holder		Tightening torque	65 Nm (48 ft. lb.)

8. Release retaining strap and remove transmission jack.
9. Lower the unit elevating platform and remove it.

   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Anti-roll bar to suspension/stabilizer		Tightening torque	23 Nm (17 ft. lb.)