Important notes
The description below applies to left-hand drive vehicles with manual transmission or Tiptronic. On Tiptronic vehicles, start removal with No. 7 (stop light switch/area B). Pedal bearing axle (No. 13) is shorter because there is no clutch pedal lever. Refer to Fig 1 .
On right-hand drive vehicles, the clutch pedal lever is located directly next to the brake pedal (separated by the steering outer tube in the case of left-hand drive vehicles).
Assembly/disassembly for right-hand drive vehicles is similar to the procedure for left-hand drive vehicles.
Before the start of disassembly work on the pedals, the clutch boost spring must be fixed with a cotter pin (arrow at No. 5, Fig 1 ) in the case of vehicles with manual transmission.
Important: secure the cotter pin (bend it over).
A - Clutch pedal area
B = Brake pedal area
| (1) No. | Designation | Qty. | Removal | Installation | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 1 | Switch | 1 | Release by turning 90°, and pull out of the installation opening | Before installation, pull operating plunger out of the switch as far as it will go | ||||||
| 2 | Retaining clip | 1 | Replace if necessary | |||||||
| 3 | Pin | 1 | ||||||||
| 4 | Clamp | 1 | Replace | |||||||
| 5 | Boost spring with bracket | 1 | Secure boost spring with cotter pin (arrow at No. 5) Insert the cotter pin (diameter of 3 mm) into the assembly bore and bend over ends. Then undo the three fastening nuts of the bracket (arrows) and remove the boost spring together with bracket and clutch pedal lever (No. 6) |
Install the assembly consisting of bracket, boost spring and clutch pedal lever. Ensure correct allocation when replacing the boost spring.(3) Observe assembly and adjustment specification for the bracket (assembly instructions under Installation, step 4) |
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| 5a | Boost spring bearing | 2 | Replace if necessary. It is important to note instructions regarding grease(3) | |||||||
| 5b | Pin | 1 | It is important to note instructions regarding grease(3) | |||||||
| 6 | Clutch pedal lever | 1 | Remove together with boost spring No. 5 and bracket | |||||||
| 6X | Bushings | 2 | Remain in the clutch pedal lever | Check, replace if necessary. Lubricate. Use specified grease(2) | ||||||
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| (1) No. | Designation | Qty. | Removal | Installation | ||||
|---|---|---|---|---|---|---|---|---|
| 7 | Stop light switch | 1 | Release by turning 90°, and pull out of the installation opening | Adjust stop light switch if necessary; refer to CHECKING BRAKE LIGHT SWITCH SETTING | ||||
| 8 | Return spring | 1 | Disengage at body | Fit a sleeve (protective sheath) on return springs without one | ||||
| 9 | Threaded bushing | 1 | Tighten to 10 N.m (7.5 ftlb) | |||||
| 10 | Pin | 1 | ||||||
| 11 | Lock nut | 1 | Tighten to 20 N.m (15 ftlb.) | |||||
| 12 | Hexagon nut M8 | 1 | Replace; tighten to 10 N.m (7.5 ftlb.) | |||||
| 13 | Pedal bearing axle | 1 | Unscrew at hexagon | Grease in area of the bearing bushings 6X and 14X,(2) and tighten to 8... 10 N.m (6.0... 7.5 ftlb.) | ||||
| 14 | Brake pedal | 1 | Pull out; to do this, turn the brake pedal and/or push rod accordingly if necessary | |||||
| 14X | Bushings | 2 | Remain in the brake pedal | Check, replace if necessary. Lubricate. Use specified grease(2) | ||||
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