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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> 20 - Fuel Supply, Control -- CARRERA (997) >> WM 200719 Removing And Installing Filler Neck (Except Turbo Coupe, Turbo S Coupe, Turbo CABRIO & Turbo S CABRIO) >> Removing Filler Neck

Removing Filler Neck

WARNING: Highly inflammable or explosive materials
  • Danger of fire or explosion

→ Avoid contact with hot parts or sources of ignition.

→ Use suction to remove ignitable vapors.

→ Attach warning sign in a clearly visible position.

  1. Place a warning sign in a clearly visible position in the work area or on the vehicle.
    Fig 1: Example Of Warning Sign
    G09828025Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove the tank tray.
    Fig 2: Identifying Tank Tray
    G09828026Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 2.1. Open the tank cap.
    2. 2.2. Pull off the ground strap -1-  .
    3. 2.3. Unclip overflow hose on tank tray -3-  and set it aside.
    4. 2.4. Unclip the locking lugs on the tank tray -2-  and pull out the tank tray -2-  .
  3. Remove the holder.
    Fig 3: Identifying Screws On Holder
    G09828027Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 3.1. Loosen internal Torx screw (T30) M6 x 20 -4-  for the body (in the wheel arch).
    2. 3.2. Unscrew two M6 x 20 hexagon-head bolts -5-  on the filler neck holder.
  4. Carrera 4 only:  Disconnect rapid-action coupling at the filler neck.

    Release the rapid-action coupling -1-  and pull it off the breather pipe -3-  for the filler neck -2-  .

    Fig 4: Identifying Filler Neck (Carrera 4)
    G09828028Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove filler neck.
    Fig 5: Removing Filler Neck
    G09828029Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Loosen and remove the cap.
    2. 5.2. Mask the assembly opening around the tank cap with adhesive tape -1-  to prevent damage to the paintwork and body.
    3. 5.3. Turn the filler neck -2-  at the top and bottom alternately and carefully pull it out underneath the edge of the wing.
    4. 5.4. Replace seal on the filler neck.