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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> 21 - Exhaust Gas Turbocharging -- CARRERA (997) >> WM 211019 Removing And Installing Air Guide For Charge Air Cooler (Turbo Coupe, Turbo S Coupe, Turbo CABRIO & Turbo S CABRIO >> Installing Air Guide For Charge Air Cooler

Installing Air Guide For Charge Air Cooler

  1. Guide the air guide through the wheel housing to the air intake and position it.
    1. 1.1. Make sure not to damage the rubber lip on the air guide at the air intake.

      Information 

      Specifications for wrench sizes (a/f specifications) for screw heads are described as follows:

      • Torx screws: (E..) for external Torx, (T..) for internal Torx. 
      • Hexagon-head bolts (internal and external hexagon): Wrench size (a/f) 
  2. Fit the cover.
    1. 2.1. Screw in and tighten ten hexagon-head bolts (a/f 10, M6 x 18) -1-  on the air guide in the wheel housing.

      → Tightening torque: 10 Nm (7.5 ft. lb.) 

    2. 2.2. Screw in and tighten one M6 hexagon nut (a/f 10) -2-  .

      → Tightening torque: 3 Nm (2 ft. lb.) 

    3. 2.3. Screw in and tighten one M8 hexagon nut (a/f 13).

      → Tightening torque: 23 Nm (17 ft. lb.) 

      Fig 1: Identifying Air Guide Bolts And Nuts
      G09828289Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Screw in and tighten seven tapping screws -arrows-  for the air guide on the air intake.

    → Tightening torque: 3 Nm (2 ft. lb.) 

    Fig 2: Locating Air Intake For Charge Air Cooler Tapping Screws
    G09828290Courtesy of PORSCHE CARS NORTH AMERICA, INC.