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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> 39 - Final Drive - Differential, Differential Lock -- CARRERA (997) >> WM 396419 Removing And Installing CARDAN Flange (CARR. 4 Coupe, CARR. 4S Coupe, TARGA 4, TARGA 4S, CARR. 4 CABRIO & CARR. 4S CABRIO) >> Installing Cardan Flange

Installing Cardan Flange

  1. Install cardan flange.
    1. 1.1. Degrease the pinion shaft journal (splines and thread), halfshaft flange splines and thread of the collar nut with cleaning agent (e.g. Loctite quick cleaner).
    2. 1.2. Heat cardan flange to approx. 120 °C.
    3. 1.3. Position cardan flange -1-  on the splines and drive it in using Socket-Wrench Insert Nr. 64  until the cardan flange -1-  is flush.
      Fig 1: Installing Cardan Flange
      G09825360Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Information 

      The cardan flange is connected to the pinion shaft of the Porsche Doppelkupplung with very tight tolerances, i.e. increased removal and installation forces must be overcome when removing and installing the cardan flange. Make sure that the tool is perfectly aligned so as to eliminate the possibility of warping and prevent the tool from slipping off.

    4. 1.4. Replace and tighten the collar nut.
      Location Description Type Basic value Tolerance 1 Tolerance 2
      Collar nut for cardan flange   Tightening torque 45 Nm (33 ft. lb.)