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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> 61 - Convertible Top, Hardtop -- CARRERA (997) >> WM 619037 Disassembling And Assembling Hood Compartment Lid (CABRIO Models) >> Assembling Hood Compartment Lid

Assembling Hood Compartment Lid

  1. Thoroughly clean the hood compartment lid in the marked area.
    Fig 1: Identifying Hood Compartment Lid
    G09832176Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Cut two strips of adhesive tape, each approx. 250 mm long.

    Information 

    • The bonding surfaces must be clean and free of grease. 
    • Make sure that the adhesive tape is flush at the outer edge and does not project over the edge. 
  3. Stick adhesive tape on the left and right.
    Fig 2: Identifying Adhesive Tape Dimension
    G09832177Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 3.1. Pull off backing paper and stick adhesive tape -1-  at dimension -X= 510 mm-  on the flange of the hood compartment lid -2-  and press on it lightly.

    Information 

    Using jerky movements, slide on the seal in the bonding surface area (adhesive tape) so that contact between the seal and adhesive tape is only made once the required seal position is attained.

    If the seal is not flush at the edge when completely fitted, the seal and adhesive tape must be removed and cannot be reused.

  4. Install seal and sealing strip.
    Fig 3: Installing Seal And Sealing Strip
    G09832178Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 4.1. Remove protective film from the adhesive strip before fitting the seal -2-  .
    2. 4.2. Position seal -2-  at the center of the hood compartment lid -3-  (notch in flange of lid) using the positioning guide (hole in center of seal) -arrow A-  .
    3. 4.3. Starting from the center, push the seal -2-  onto the flange.
    4. 4.4. Position sealing strip -1-  on the seal -2-  (hole in center of seal) using the positioning guide (prick punch mark on the inside) -arrow B-  .
    5. 4.5. Starting from the center, tap the sealing strip -1-  using a rubber hammer.
  5. Install bracket at the left and right.
    Fig 4: Installing Bracket
    G09832179Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Position bracket -2-  on hood compartment lid -3-  (-arrow -  ).
    2. 5.2. Secure bracket -2-  using the expanding clips -1-  by pressing in the retaining pins.
  6. Install upper part of lid lock.
    Fig 5: Removing Lid Lock Upper Part
    G09832180Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 6.1. Position upper part of lid lock -2-  on hood compartment lid -3-  .
    2. 6.2. Tighten fastening screws -1-  . → Tightening torque: 10 Nm (7.5 ft. lb.) 
  7. Install rubber buffer at the left and right.
    Fig 6: Installing Rubber Buffer
    G09832181Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 7.1. Screw rubber buffer -1-  into hood compartment lid -2-  (-arrow-  ).
  8. Install edge protection at the left and right.
    Fig 7: Installing Edge Protection
    G09832182Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 8.1. Fit edge protection -2-  onto hood compartment lid -3-  (-arrow A-  ).

      Information 

      When installing the second retaining clip (on right/left), make sure that it is fitted at a distance of -X = 450 mm  from the end of the edge protection.

    2. 8.2. Press in retaining clips -1-  at the marked locations -arrow B-  .

    Information 

    Bonding surfaces must be clean and free of grease.

  9. Install foam pad.
    Fig 8: Installing Foam Pad
    G09832183Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 9.1. Pull off protective paper -arrow A-  .
    2. 9.2. Position foam pad -1-  on hood compartment lid -2-  and press it on -arrows B-  .