Installing Pump Unit
- Pump unit
- Wire harness
- Hydraulic cylinder, left
- Hydraulic line, short
- Hydraulic cylinder, right
- Hydraulic line, long
Information
Observe allocation of hydraulic lines to pump chambers and their installation position.
The short hydraulic line -2- goes to the upper pump chamber in the pump unit -1- . The hydraulic line -2- points to the center - in direction of bracket -6- - and upwards -Arrow A- .
The long hydraulic line -3- goes to the lower pump chamber in the pump unit -1- . The hydraulic line -3- is routed along the pump unit -1- towards the bottom left -Arrow B- .
Information
Counter at the hydraulic line with an open-ended wrench when tightening the banjo bolt.
- Screw hydraulic lines onto the pump unit.
- 1.1. Fit short hydraulic line -2- and long hydraulic line -3- using the long banjo bolts -4- and new sealing rings -5- on the pump unit -1- (-Arrow A- ) and screw on securely -Arrow B- . → Tightening torque: 15 Nm (11 ftlb.)
- Move pump motor out.
- 2.1. Move pump motor out until Pentosin emerges from the two hydraulic lines -2 and 3-
.
To do this, connect the -wide contact- to 8V (+) and the -narrow contact- to ground (--).
- 2.1. Move pump motor out until Pentosin emerges from the two hydraulic lines -2 and 3-
.
- Fill hydraulic lines at the pump unit.
- 3.1. Dip the ends of the hydraulic lines -2 and 3- fully into a container filled with Pentosin.
- 3.2. Move pump motor to its lower initial position.
To do this, connect the -narrow contact- to 12V (+) and the -wide contact- to ground (--). The lower initial position is reached when the piston in the pump unit moves to the mechanical stop and the amperage rating exceeds 10A. The amperage is measured using the → digital multimeter Bosch MMD 302 .
- 3.3. To prevent Pentosin from running out of the hydraulic lines, -2 and 3- , hold the hydraulic lines up straight after removing them from the container.