Removing Outer Side Member

Fig 1: Outer Side Member Component Location

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Determining the cut
1. 1.1. Position the cut A so that the replacement outer side member overlaps by approx. 40 mm. Mark the separation point.
2. 1.2. Position the cut B so that the replacement outer side member overlaps by approx. 60 mm. Mark the separation point.
  
  Fig 2: Identifying Outer Side Member (Determining Cut)
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Cutting through outer side member
1. 2.1. Cut through the outer side member at the marked connection point A using the oscillating body saw. Do not damage internal components while doing so.
2. 2.2. Cut through the outer side member at the marked connection point B using the oscillating body saw. Do not damage internal components while doing so.
  
  Fig 3: Cutting Through Outer Side Member
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Milling off spotwelds
1. 3.1. Mill off spotwelds in area A using a spotweld cutter.
  
  Fig 4: Cutting Spotwelds
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Milling off spotwelds
1. 4.1. Mill off spotwelds in area A using a spotweld cutter.
  
  Fig 5: Cutting Spotwelds
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Separating spotwelds
1. 5.1. Separate spotwelds in area A using a parting grinder.
  
  Fig 6: Separating Spotwelds
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Cutting the web plate
1. 6.1. Cut through the web plate in areas A and B using the body saw.
  
  Fig 7: Cutting Web Plate
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Milling off spotwelds
1. 7.1. Mill off spotwelds in areas A and B using a spotweld cutter.
  
  Fig 8: Cutting Web Plate
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.