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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Accessories & Equipment >> Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.) >> 97 - Cables -- CARRERA (997) >> WM 975219 Removing And Installing Wire Harness For Engine (Turbo Coupe, Turbo S Coupe, Turbo CABRIO, Turbo S CABRIO, Gt2 & Gt2 RS) >> Installing Wire Harness For Engine

Installing Wire Harness For Engine

Fig 1: Identifying Wire Harness For Engine Installation Position
G09831326Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. 01 - 03  - Ignition coil on cylinder bank 1 - 3
  2. 04 - 06  - Ignition coil on cylinder bank 4 - 6
  3. 07 - 09  - Fuel injector 1 - 3
  4. 10 - 12  - Fuel injector 4 - 6
  5. 13 - 14  - Camshaft sensor
  6. 15 - 16  - Knock sensor
  7. 17 - 18  - Camshaft adjuster
  8. 19 - 20  - Valve lift adjuster
  9. 21 - 22  - Ground
  10. 23  - Generator terminal 30
  11. 24  - Speed sender
  12. 25  - Ambient air valve
  13. 26  - Secondary air blower
  14. 27  - Generator
  15. 28  - Exhaust temperature sensor
  16. 29  - Throttle valve
  17. 30  - Oil-level sensor
  18. 31  - Tank vent
  19. 32  - Water temperature sensor
  20. 33  - Water pump
  21. 34  - Starter terminal 50
  22. 35  - Air-conditioning compressor
  23. 36  - Engine compartment temperature
  24. 37  - Oil-pressure sender with temperature sensor
  25. 38 - 40  - Engine/rear end connection point
  26. 41 - 42  - VTG adjuster
  27. 43  - Boost-pressure sensor
  1. Slide engine wire harness onto the engine from the right and position it.
    Fig 2: Positioning Wire Harness On Engine
    G09831327Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Lay line for exhaust temperature sensor on the cable duct for the engine wire harness and clip it in.
    Fig 3: Installing Line For Exhaust Temperature Sensor
    G09831328Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Screw in fastening screw for cable duct and connect connectors.
    Fig 4: Securing Cable Duct And Connectors
    G09831329Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 3.1. Insert connectors -15, 37-  one after the other until the connectors engage securely.
    2. 3.2. Screw in fastening screw -Z-  for the cable duct. → Tightening torque: 10 Nm (7.5 ft. lb.) 
  4. Insert connector for the knock sensor -16-  until the connector engages securely.
    Fig 5: Connecting Knock Sensor And Water Pump
    G09831330Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 4.1. Position the water pump and secure it with the fastening screw -B-  .
  5. Screw in fastening screw for cable duct and connect connectors.
    Fig 6: Securing Cable Duct And Connectors
    G09831331Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Insert connectors -33, 32, 34-  one after the other until the connectors engage securely.
    2. 5.2. Screw in fastening screw -Z-  for the cable duct. → Tightening torque: 10 Nm (7.5 ft. lb.) 
  6. Clip in cable duct -X2-  on the fuel gallery.
    Fig 7: Clipping In Cable Duct
    G09831332Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Clip wire harness in at two places on the fuel gallery 4 - 6.
    Fig 8: Clipping In Wire Harness On Fuel Gallery
    G09831333Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Clip in wire harness at two places on the oil-fill pipe holder and at one place on the intake pipe.
    Fig 9: Clipping In Wire Harness
    G09831334Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Connect connectors for engine wire harness on the right side until the connectors engage securely.
    Fig 10: Connecting Connectors For Engine Wire Harness
    G09831335Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 9.1. Connect connectors -30, 17, 10, 11, 12, 4, 14, 20, 5, 6, 41-  one after the other until they engage securely.
    2. 9.2. Position ground connection -22-  on the engine housing and secure with the fastening screw. → Tightening torque: 10 Nm (7.5 ft. lb.) 
  10. Install connector, ground strap for cylinder 1 - 3 and the cable duct.
    Fig 11: Installing Connector, Ground And Cable Duct
    G09831336Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 10.1. Connect connector -18-  until it engages securely.
    2. 10.2. Position ground connection -21-  on engine housing and secure with the fastening screw. → Tightening torque: 10 Nm (7.5 ft. lb.) 
    3. 10.3. Clip in cable duct -X1-  on the fuel gallery 1 - 3.
  11. Clip branch of line -C-  to speed sender into the holder.
    Fig 12: Clipping In Speed Sender Line
    G09831337Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Connect connectors for engine wire harness on the left side - cylinder 4 - 6 - until they engage securely.
    Fig 13: Connecting Connectors For Engine Wire Harness
    G09831338Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 12.1. Connect connectors -7, 8, 9, 13, 19, 1, 2, 3, 24, 42-  one after the other until they engage securely.
  13. Lay line for exhaust temperature sensor -28-  into the retaining clip -A-  and close the clip.
    Fig 14: Installing Line For Exhaust Temperature Sensor
    G09831339Courtesy of PORSCHE CARS NORTH AMERICA, INC.