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Home >> Porsche >> 2010 >> Boxster Base, Automatic DCT >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - 987-BOXSTER & CAYMAN >> WM 513755 Replacing Outer Hinge Pillar (All Models) >> Preparing Connection Areas Of The Body For Installing Outer Hinge Pillar >> Preparing Connection Areas Of Body For Installing Outer Hinge Pillar

Preparing Connection Areas Of Body For Installing Outer Hinge Pillar

  1. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A, B, C, D, E, F-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare.
    Fig 1: Identifying Outer Hinge Pillar Connection Areas On Body
    G09588710Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • Keep bonding areas clean and free of grease and do not coat with zinc powder paint. 
  2. Coating spot-weld flange areas with zinc powder paint
    1. 2.1. Coat spot-weld flange areas with zinc powder paint.
  3. Preparing bonded flanges
    1. 3.1. Sand down bonded flanges in the marked areas -A-  and -B-  and clean them off.

      See: Working with adhesive → Information On The Use Of Structural Adhesives In Vehicle Construction

      Fig 2: Identifying Preparing Bonded Flange Area (A And B)
      G09588711Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Priming bonded flanges
    1. 4.1. Prime bonded body flanges in the marked areas -A-  and -B-  .

      See Working with primer → Handling Primer

      Fig 3: Identifying Primer Bonded Flanges Area (A And B)
      G09588712Courtesy of PORSCHE CARS NORTH AMERICA, INC.