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Home >> Porsche >> 2009 >> Cayman Base, Automatic DCT >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (34 - Mechanical Gear-Shift System - Actuation, Housing -- 987-BOXSTER-CAYMAN) >> WM 345537 Disassembling And Assembling Transmission Cover (CAYMAN, BOXSTER, BOXSTER LIM. Ed. "Orange", BOXSTER "Sport Edition") >> Assembling Transmission Cover >> Instructions For Assembling Transmission Cover

Instructions For Assembling Transmission Cover

WARNING: This page is about a different variant/trim than selected.
Fig 1: Overview Of Transmission Cover
G09586753Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Fill the shaft seal -14-  between the dust and sealing lips with multipurpose grease and drive in with a suitable tubular piece (e.g. vw 423  ). Observe the correct drive-in depth -a = 1 mm-  .
    Fig 2: Tapping Sealing Ring
    G09586754Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • The needle-roller bearing and plastic sleeve must always be replaced. 
  2. Press in bushing -13-  as far as the stop with pressure pieces (4) 9247/1  and pull-in tool and puller p 254  .
  3. Press needle-roller bearing and plastic sleeve -12-  into correct position using auxiliary piece vw 295 a  and a suitable tubular piece (e.g. vw 420  ). The large collar of the auxiliary piece vw 295 a  is facing the needle-roller bearing. Observe the correct drive-in depth -a = 216-  .
    Fig 3: Identifying Needle-Roller Bearing Drive-In Depth
    G09586755Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Press in outer bearing ring -8-  with a pressure piece 3005  and a suitable extension.
    Fig 4: Pressing In Outer Bearing Ring
    G09586756Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fit transmission cover -16-  . To do this, coat cover sealing surfaces lightly with Loctite 574 and screw in Torx screws.
Location Description Type Basic value Tolerance 1 Tolerance 2
Torx screw   Tightening torque 25 Nm (19 ftlb.)