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Home >> Porsche >> 2009 >> Cayman Base, Automatic DCT >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (34 - Mechanical Gear-Shift System - Actuation, Housing -- 987-BOXSTER-CAYMAN) >> WM 343737 Disassembling And Assembling Transmission Housing (CAYMAN, BOXSTER, BOXSTER LIM. Ed. "Orange", BOXSTER "Sport Edition") >> Assembling Transmission Housing >> Notes

Assembling Transmission Housing: Notes

WARNING: This page is about a different variant/trim than selected.
Fig 1: Overview Of Transmission Housing
G09586731Courtesy of PORSCHE CARS NORTH AMERICA, INC.
No. Designation Qty. Fitting
-1-  Oil drain plug 1 → Tightening torque: 25 Nm (19 ftlb.) 
-2-  Torx screw 2 → Tightening torque: 10 Nm (7.5 ftlb.) 
-3-  Torx screw 1 → Tightening torque: 25 Nm (19 ftlb.) 
-4-  Tab washer 1
-5-  Reversing-light switch 1
-6-  O-ring 1 Always replace, lightly oil.
-7-  Cap 1
-8-  Taper roller bearing outer ring (1) 1 Press in using a suitable pressure piece.
-9-  Adjusting shim S3 X Calculate thickness again if necessary; see → 390815 ADJUSTING DRIVE SET .
-10-  Needle-roller bearing 1 Press into correct position (labelled side facing the pressure piece) using pressure piece 40-202  and drive-in mandrel vw 295  ; do not drive in!
-11-  Bushing 1 Press in using pressure piece 9247/1  and pulling tool and puller p 254  .
-12-  Torx screw 2 → Tightening torque: 20 Nm (15 ftlb.) 
-13-  Lid 1
-14-  Torx screw 1 → Tightening torque: 10 Nm (7.5 ftlb.) 
-15-  Lock (5th gear and reverse) 1
-16-  O-ring 1 Always replace.
-17-  Shaft seal 1 Fill space between dust and sealing lips with multipurpose grease. Drive into correct position with drive-in mandrel vw 195  (5.5 mm below top edge of lid).
-18-  Taper roller bearing outer ring (small) (1) 1 Press in using pressure piece 30-205  and drive-in mandrel vw 295  .
-19-  Adjusting shim S2 X Calculate the thickness again if necessary.
-20-  Adapter 1
-21-  Ball pin 1 → Tightening torque: 25 Nm (19 ftlb.) 
-22-  Sleeve 2 Press into correct position.
-23-  Transmission housing (1) 1
-24-  Oil filler plug 1 → Tightening torque: 25 Nm (19 ftlb.) 
-25-  Shaft seal 1 Fill space between dust and sealing lips with multipurpose grease. Drive into correct position with drive-in mandrel vw 195  (5.5 mm below top edge of lid).
-26-  Taper roller bearing outer ring (large) (1) 1 Press in using pressure piece 30-205  and drive-in mandrel vw 295  .
-27-  Adjusting shim S1 X Calculate the thickness again if necessary.
-28-  Cover for final drive (1) 1 Seal with Loctite 574.
(1) If the parts marked are replaced, re-adjustment is necessary  (see → 390815 ADJUSTING DRIVE SET ).