LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2009 >> Cayman Base, Automatic DCT >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (34 - Mechanical Gear-Shift System - Actuation, Housing -- 987-BOXSTER-CAYMAN) >> WM 343527 Removing And Mounting Transmission (All Models) >> Mounting Transmission

Mounting Transmission

WARNING: This page is about a different variant/trim than selected.

Information 

Before installing the transmission, clean splines of transmission input shaft and grease lightly, e.g. with Olista Longtime 3 EP.

NOTE: Mechanical overload of components
  • Component will be damaged irreparably

→ Observe guidelines for assembly and disassembly

  1. Mount the transmission.

    Screw in and tighten screw -4-  first, then -3, 5, 6-  and finally -1, 2-  .

    → Tightening torque: 85 Nm (63 ftlb.) 

    Fig 1: Identifying Porsche Doppelkupplung Screws Loosening/Tightening Sequence
    G09586704Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Remove restraining strap.
  2. Fit exhaust system suspension on the transmission.

    Fit exhaust system suspension and screw in and tighten M8 screws.

    → Tightening torque: 23 Nm (17 ftlb.) 

    Fig 2: Fitting Exhaust System Suspension
    G09586705Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Install clutch slave cylinder.
    1. 3.1. Guide the clutch slave cylinder into the opening on the transmission and screw in M8 screw.

      → Tightening torque: 23 Nm (17 ftlb.) 

      Fig 3: Locating Clutch Slave Cylinder Screw
      G09586706Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Information 

      Before installing the clutch slave cylinder, grease the push rod with Kluberalfa in the area of the release-lever ball socket. Part No. 000.043.304.02 (50g tube).

    2. 3.2. Fit external shift mechanism and screw on M8 nut.

      → Tightening torque: 23 Nm (17 ftlb.) 

      Fig 4: Locating External Shift Mechanism Fastening Nut
      G09586707Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Connect cable plug for reversing light switch.
    Fig 5: Locating Reversing Light Switch
    G09586708Courtesy of PORSCHE CARS NORTH AMERICA, INC.