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Home >> Porsche >> 2009 >> Cayman Base, Automatic DCT >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (34 - Mechanical Gear-Shift System - Actuation, Housing -- 987-BOXSTER-CAYMAN) >> WM 343519 Removing And Installing Transmission (CAYMAN, BOXSTER, BOXSTER LIM. Ed. "Orange", BOXSTER "Sport Edition") >> Installing Transmission >> Notes

Installing Transmission: Notes

WARNING: This page is about a different variant/trim than selected.

Information 

Before installing the transmission, clean splines of transmission input shaft and grease lightly, e.g. with Olista Longtime 3 EP.

  1. Move in transmission and screw in fastening screws -1 to 7-  .
    Fig 1: Identifying Engine/Transmission Mounting Screw Tightening Sequence
    G09586581Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Location Description Type Basic value Tolerance 1 Tolerance 2
    Transmission/engine connection Hexagon-head bolt no. 1 in illustration, M12 x 70 Tightening torque 85 Nm (63 ftlb.)    
    Transmission/engine connection Hexagon-head bolt no. 2 in illustration, M12 x 100; with washer Tightening torque 85 Nm (63 ftlb.)    
    Transmission-engine connection Hexagon bolt No. 3 M12 x 90 in illustration Tightening torque 85 Nm (63 ftlb.)    
    Transmission-engine connection Internal serration screw No. 4 M10 x 35 in illustration Tightening torque 45 Nm (33 ftlb.)    
    Transmission-engine connection Nut No. 5 M10 in illustration Tightening torque 45 Nm (33 ftlb)    
    Transmission/engine connection Hexagon-head bolt no. 6 in illustration, M12 x 90 Tightening torque 85 Nm (63 ftlb.)    
    Transmission-engine connection Hexagon bolt No. 7 M12 x 90 in illustration Tightening torque 85 Nm (63 ftlb.)    

    Information 

    Before installing the clutch slave cylinder, grease the push rod with Kluberalfa in the area of the release-lever ball socket. Part No. 000.043.304.02 (50g tube).

  2. Insert clutch slave cylinder in transmission opening and screw in fastening screw. → INSTALLING
    Location Description Type Basic value Tolerance 1 Tolerance 2
    Clutch slave cylinder Fastening screw between transmission housing and clutch slave cylinder Tightening torque 23 Nm (17 ftlb.)    
  3. Fit left and right transmission supports with hydraulic mount.
    Location Description Type Basic value Tolerance 1 Tolerance 2
    Transmission support Fastening screws between transmission support and transmission Tightening torque 65 Nm (43 ftlb.)    
    Hydraulic mount Fastening screws between hydraulic mount and body Tightening torque 33 Nm (24 ftlb.)    
  4. Install cross member.
    Fig 2: Locating Cross Member
    G09586582Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Location Description Type Basic value Tolerance 1 Tolerance 2
    Cross member Fastening screws between cross member and body Tightening torque 65 Nm (48 ftlb.)    
  5. Remove transmission jack.