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Home >> Porsche >> 2009 >> Cayman Base, Automatic DCT >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - 987-BOXSTER & CAYMAN >> WM 518755 Replacing Seat Cross Member (All Models) >> Installing Seat Cross Member >> Installing Seat Cross Member

Installing Seat Cross Member

  1. Fit the seat cross member to the body
    1. 1.1. Place the seat cross member on the body and adjust to the adjustment dimensions -X = 476 mm +/- 1 mm-  and -Y= 426 mm +/- 1 mm-  using a beam compass.
    2. 1.2. Fix the seat cross member with tensioning clamps.
    Fig 1: Identifying Seat Cross Member To Body Fitting
    G09589068Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Weld in seat cross member
    1. 2.1. Plug-weld the seat cross member in area -A-  using inert gas.
    Fig 2: Identifying Seat Cross Member Welding Area (A)
    G09589069Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Weld in seat cross member
    1. 3.1. Plug-weld the seat cross member in area -A-  using inert gas.
    Fig 3: Identifying Seat Cross Member Welding Area (A)
    G09589070Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Weld in seat cross member
    1. 4.1. Plug-weld the seat cross member in area -A-  using inert gas.
    Fig 4: Identifying Seat Cross Member Welding Area (A)
    G09606224Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Weld in seat cross member
    1. 5.1. Plug-weld the seat cross member in area -A-  using inert gas.
    Fig 5: Identifying Seat Cross Member Welding Area (A)
    G09589071Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Weld in seat cross member
    1. 6.1. Plug-weld the seat cross member in the areas -A, B, C-  using inert gas.
    Fig 6: Identifying Seat Cross Member Welding Area (A, B And C)
    G09589072Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Weld in seat cross member
    1. 7.1. Plug-weld the seat cross member in area -A-  and -B-  using inert gas.
    Fig 7: Identifying Seat Cross Member Welding Area (A And B)
    G09589073Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Weld in seat cross member
    1. 8.1. Plug-weld the seat cross member in the areas -A, B, C, D-  using inert gas.
    Fig 8: Identifying Seat Cross Member Welding Area (A, B, C And D)
    G09589074Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Weld in seat cross member
    1. 9.1. Plug-weld the seat cross member in area -A-  using inert gas.
    Fig 9: Identifying Seat Cross Member Welding Area (A)
    G09589075Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Weld in seat cross member
    1. 10.1. Plug-weld the seat cross member in area -A-  using inert gas.
    Fig 10: Identifying Seat Cross Member Welding Area (A)
    G09589076Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Bend reinforcement of center tunnel downward -arrow A-  .
    Fig 11: Bending Down Reinforcement On Centre Tunnel
    G09589077Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Weld in seat cross member
    1. 12.1. Plug-weld the seat cross member in area -A-  and -B-  using inert gas.
    Fig 12: Identifying Seat Cross Member Welding Area (A And B)
    G09589078Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Weld in seat cross member
    1. 13.1. Apply a full weld to the seat cross member in area -A-  using inert gas.
    Fig 13: Identifying Seat Cross Member Welding Area (A)
    G09589079Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  14. Bend reinforcement of center tunnel downward -arrow A-  .
    Fig 14: Bending Down Reinforcement On Centre Tunnel
    G09589080Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  15. Weld in seat cross member
    1. 15.1. Apply a full weld to the seat cross member in area -A-  using inert gas.
    Fig 15: Identifying Seat Cross Member Welding Area (A)
    G09589081Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  16. Weld in seat cross member
    1. 16.1. Apply a full weld to the seat cross member in area -A-  and -B-  using inert gas.
      Fig 16: Identifying Seat Cross Member Welding Area (A And B)
      G09589082Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  17. Weld in seat cross member
    1. 17.1. Apply a full weld to the seat cross member in area -A-  using inert gas.
      Fig 17: Identifying Seat Cross Member Welding Area (A)
      G09589083Courtesy of PORSCHE CARS NORTH AMERICA, INC.