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Home >> Porsche >> 2009 >> Cayenne GTS, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - 92A Cayenne >> WM 535655 Replacing Side Panel Bottom Section (All Models) >> Installing Side Panel Bottom Section >> Installing Side Section Bottom Section

Installing Side Section Bottom Section

Fig 1: Identifying Side Panel Bottom Section
G09421211Courtesy of PORSCHE CARS NORTH AMERICA, INC.
NOTE: Non-observance of setting time for adhesive
  • Risk of damage to side panel

→ Weld in the new part within 30 minutes.

  1. Fit the bottom part of the side section to the body.
    1. 1.1. To complete the fit, install the rear apron and tail light and set the gap clearance between the rear apron and tail lights according to the adjustment values .
    2. 1.2. Mark the installation position of the bottom part of the side section.
    3. 1.3. Remove accessories and bottom part of side section.
  2. Apply Teromix-6700 adhesive to the wheel housing.
    1. 2.1. Coat the area -E- on the outside of the wheel housing with adhesive (Teromix-6700) → Application depth: 6 mm  .
      Fig 2: Identifying Coat Applying Area On Wheel Housing
      G09421212Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 3: Coating Wheel Housing
      G09421213Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Install bottom part of side section.
    1. 3.1. Fit bottom part of side section according to the markings and fix in place with tensioning clips.
  4. Resistance spot-weld the side section.
    1. 4.1. Resistance spot-weld the side section in area -D-  .
      Fig 4: Identifying Resistance Spot-Welding On Side Section
      G09421214Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 5: Identifying Resistance Spot-Welding Applying Area On Side Section (B, C And D)
      G09421215Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Welding side section using inert gas
    1. 5.1. Plug-weld the side section in areas -A, B-  and -C-  using inert gas.
      Fig 6: Identifying Plug-Welding Applying Area Side Section (A And B)
      G09421216Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 7: Identifying Plug-Welding Applying Area Side Section (C And D)
      G09421217Courtesy of PORSCHE CARS NORTH AMERICA, INC.