Removing Intake Manifold
Information
If you find leaks at the connection point between the intake manifold and turbocharger (drops of engine oil), the intake manifold and screw-type clamp must be replaced.
- Remove the boost pressure pipe -1- . To do this, loosen both Henn couplings -2 and 4- . Once you have removed the boost pressure pipe, move the wire clip for the Henn coupling back into position. Loosen the spring band clamp -3- .
- Loosen the intake manifold clamp at the turbocharger -2- . Screw on a screw-type clamp. Use a side cutters or a suitable pliers to loosen a clamped one-way clamp (hose clamp). To do this, snip open the one-way clamp. The one-way clamp must not be reused.
- Pull the intake manifold -1- off the turbocharger.
- Disconnect the spring band clamp -2- from the intake manifold -1- and slide it onto the hose -3- for the ambient air valve. Loosen the spring band clamp using universal assembly pliers Nr.72-3 if necessary.
- Remove intake manifold.
- If there is dirt or dust under the intake manifold, clean the affected components.