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Home >> Porsche >> 2009 >> Boxster Base, Standard >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> 42 - Rear Wheel Suspension, Drive Shafts -- 987-BOXSTER-CAYMAN >> WM 427137 Disassembling And Assembling Rear Spring Strut (Except BOXSTER Black Edition, BOXSTER S Black Edition, CAYMAN R) >> Information >> Component And Assembly Overview (With And Without Pasm)

Component And Assembly Overview (With And Without Pasm)

There are two different types of suspension: standard running gear and PASM chassis.

The Boxster S and Cayman S come with the PASM chassis as standard.

Fig 1: Exploded View Of Rear Spring Strut
G09587642Courtesy of PORSCHE CARS NORTH AMERICA, INC.
No. Designation Qty. Removal Installation
-1-  Lock nut M14 x 1.5 1 Before loosening the lock nut -1-  , tension the coil spring -9-  using the spring clamp for spring struts Nr.121  until the piston rod is relieved.
Use the relevant special tools (listed under the Disassembly section).
Use a new lock nut. Tightening torque: 80 Nm (59 ftlb.).
Position the spring strut mount -3-  with respect to the vibration damper -10-  before tightening the lock nut.
Then, (on PASM spring struts only) align the stop plate -2-  with respect to the spring strut mount -3-  .
Description can be found in the Assembly section.
-2-  Stop plate
(two versions).
PASM version: With two grooves (two cut-outs), for countering when loosening and tightening lock nut -1-  .
1   Fit dome upwards, towards lock nut.
On PASM spring struts, align (position) the stop plate with respect to the spring strut mount -3-  - described in the Assembly section.
-3-  Spring strut mount 1   Position with respect to the vibration damper (described in the Assembly section).
-4-  Support ring 1   Mount in correct position.
-5-  Spring plate (compensating plate) 1   Observe allocation according to the coil spring tolerance range.
-6-  Stop plate 1   Fit dome downwards.
-7-  Additional spring (rubber stop) 1   Replace if damaged.
-8-  Bellows 1   Replace if damaged.
Fit to additional spring -7-  .
-9-  Coil spring 1   Observe allocation as per Spare Parts Information.
Replace coil springs only in pairs. Use spring plate (compensating plate) -5-  according to the markings on the spring (see section describing ALLOCATION OF COIL SPRING/COMPENSATING PLATE ).
-10-  Vibration damper 1 Do not damage connecting cable (electric line) on the PASM version. Observe allocation as per Spare Parts Information.
The item number is shown on the damper tube.