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Home >> Porsche >> 2008 >> Cayman Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 13 - Engine - CRANKGEAR, Pistons -- 987-BOXSTER-CAYMAN >> WM 138255 Replacing TENSIONING Roller (Except CAYMAN S "PORSCHE Design Edition 1", CAYMAN S Sport, BOXSTER LIM. Ed. "Orange", BOXSTER S LIM. Ed. "Orange", BOXSTER S "RS 60 SPYDER", BOXSTER "Sport Edition", BOXSTER S "Sport Edition", BOXSTER S "PORSCHE Design Edition 2") >> Removing Tensioning Roller

Removing Tensioning Roller

  1. Loosen protection cap -1-  using a small screwdriver -2-  and remove it -arrow-  .
    Fig 1: Identifying Protection Cap On Tensioning Roller (Shown On Carrera)
    G09585397Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. The following tools are recommended for removal and installation.

    Tensioning roller tools: 

    1. Torque wrench Nr.90 Pos.3 
    2. Ratchet head from toolbox Insert for torque wrench 9792 
    3. Internal Torx bit T50 with width across flats 8 mm
      Fig 2: Identifying Tools For Tensioning Roller
      G09585398Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Remove tensioning roller -2-  .
    1. 3.1. Loosen internal Torx screw -1-  using the specified tool, unscrew screw and remove tensioning roller.
      Fig 3: Identifying Tensioning Roller And Screw
      G09585399Courtesy of PORSCHE CARS NORTH AMERICA, INC.
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