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Home >> Porsche >> 2008 >> Cayenne Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 15 - Engine - Cylinder Head, Valve Control >> WM 157019 Removing And Installing Cylinder Head On 4.8-Litre DFI Engines (Except Cayenne Tip, Cayenne Man, Cayenne Diesel) >> Removing Cylinder Head

Removing Cylinder Head

  1. Remove the vent line between the oil mist separator and cylinder head. To do this, unscrew the fastening screws -3-  .
    Fig 1: Exploded View Of Vent Line
    G09409410Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. Vent line to cylinder head/crankcase/oil pump
    2. O-ring
    3. Screw, M6 x 12
    4. Check valve
    1. Direction of travel
  2. Remove vent line.
    1. 2.1. Unscrew fastening screws -1-  .
    2. 2.2. Unclip vent line -2-  from the cable duct and remove it -arrow-  .
      Fig 2: Removing Vent Line
      G09409411Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Expose the engine wire harness close to the vacuum pump.
    Fig 3: Unclipping Engine Wire Harness Close To Vacuum Pump
    G09409412Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 4: Unclipping Engine Wire Harness At Rear Right
    G09409413Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Unclip the engine wire harness close to the high-pressure pump.
    1. 4.1. Unclip the engine wire harness at the retaining clips -arrows A-  .
    2. 4.2. Unscrew the screw socket -arrow B-  .
      Fig 5: Unclipping Engine Wire Harness Close To High-Pressure Pump
      G09409414Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Lift the wire harness up and out at the cylinder heads -arrow- 
    Fig 6: Removing Engine Wire Harness
    G09409415Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Remove mounting saddle at the front -8-  (cylinder bank 1 to 4 shown). This hides the cylinder head screws underneath.
    Fig 7: Identifying Camshafts And Cylinder Bank Components (1 To 4)
    G09409416Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. Camshaft (outlet)
    2. Camshaft (intake)
    3. Hydraulic valve for variable valve lift control
    4. Screw, M5 x 12
    5. Switching tappet (oil with engine oil)
    6. Bucket tappet (oil with engine oil)
    7. Stopper
    8. Mounting saddle 1 to 4
    9. Stopper
    10. Bearing locations (oil with engine oil)
    1. Direction of travel
  7. Remove front M8 screw securing the cylinder head of cylinders 1 to 4 to the crankcase. -3- 
    Fig 8: Overview Of Cylinder Head (1 To 4)
    G09409417Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Remove cylinder head screws in the opposite order to the tightening sequence shown. . Remove cylinder head. If necessary, remove the valve lifters now and lay them aside in the correct order.
    Fig 9: Identifying Cylinder Head Screws Tightening Sequence
    G09409418Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Remove cylinder head gasket.
  10. Remove cylinder head for cylinders 5 to 8 in the same way.
    Fig 10: Overview Of Cylinder Head (5 To 8)
    G09409419Courtesy of PORSCHE CARS NORTH AMERICA, INC.