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Home >> Porsche >> 2008 >> Cayenne Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 15 - Engine - Cylinder Head, Valve Control >> WM 153319 Removing And Installing Timing-Case Cover On 4.8-Litre DFI Engines (Except CAYEENE Tip, Cayenne Man, Cayenne S Tip, Cayenne Diesel) >> Removing Timing-Case Cover

Removing Timing-Case Cover

NOTE: Timing-case cover removed incorrectly
  • Risk of damage to seal between oil pan and crankcase
  • Risk of engine leaks

→ Always reseal the oil pan when removing the timing-case cover.

  1. Remove belt tensioner and deflection rollers on the timing-case cover. To do this, lever off the cover and loosen the screws.
    Fig 1: Exploded View Of Belt Drive
    G09409298Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. Deflection roller
    2. Hydraulic belt tensioner; tensioner at the lever, tensioning roller at the tensioning lever
    3. M8 screw; complete lever on timing-case cover and cylinder head; belt tensioner and timing-case cover at the console
    4. Deflection roller
    5. Dual poly V-belt
  2. Unclip vacuum lines at the cable duct -arrows-  .
    Fig 2: Disconnecting Vacuum Lines From Cable Duct
    G09409299Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Release cable duct at the front right.
    1. 3.1. Unscrew fastening screw on oil dipstick -11- (-arrow-)  .
    2. 3.2. Unscrew fastening screw -12-  on the cable duct -arrow-  .
      Fig 3: Removing Cable Duct From Front Right
      G09409300Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove guide tube with oil dipstick. → Removing guide tube for oil dipstick
  5. Remove chain tensioner. → Removing chain tensioner 
  6. Remove timing-case cover. To do this, loosen all screws in reverse order.
    Fig 4: Identifying Timing-Case Cover Tightening Sequence
    G09409301Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. M6 screw
    2. M6 screw; inner timing-case cover to upper part of crankcase and cylinder head; timing-case cover to cylinder head
    3. M8 screw; timing-case cover (chain tensioner position) to upper part of crankcase and cylinder head
    4. The timing-case cover must be level with the lower part of the crankcase (use a steel rule or dial gauge)
  7. Carefully remove timing-case cover. Lever off gently if necessary (bonded with sealant).