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Home >> Porsche >> 2008 >> Cayenne Base, Automatic >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - 92A Cayenne >> WM 538055 Replacing Spare-Wheel Well (All Models) >> Installing Spare-Wheel Well With Cross Member And Side Floor Sections

Installing Spare-Wheel Well With Cross Member And Side Floor Sections

Fig 1: Identifying Installation Position Of Spare-Wheel Well
G09421291Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Cross member
  2. Floor section, right
  3. Spare-wheel well
  4. Floor section, left
  1. Fit spare-wheel well with cross member and side floor sections to the body.

    Information 

    The lock carrier and outer end plate must be fitted in order to fit the spare-wheel well with cross member and side floor sections.

    1. 1.1. Install lock carrier and end plate first.
    2. 1.2. Fix spare-wheel well with cross member and side floor sections in place with tensioning clamps.
      Fig 2: Fitting Cross Member, Side Floor Sections And Spare-Wheel Well
      G09421292Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      1. Cross member
      2. Floor section, right
      3. Spare-wheel well
      4. Floor section, left
  2. Weld in cross member and spare-wheel well.
    1. 2.1. Plug-weld the cross member in area -A-  using inert gas.
      Fig 3: Identifying Welded Joints On Cross Member And Spare-Wheel Well
      G09421293Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Resistance spot-weld the cross member and spare-wheel well in area -B-  .
      Fig 4: Overview Of Side Floor Section - Outside
      G09421294Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Weld in side floor sections.
    1. 3.1. Plug-weld the side floor sections in areas -A, B, C and D-  using inert gas.
      Fig 5: Identifying Welded Joints On Side Floor Sections
      G09421295Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Resistance spot-weld the side floor sections in areas -E, F, G and H-  .
      Fig 6: Overview Of Side Floor Section - Inside
      G09421296Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Weld in side floor sections at the back.
    1. 4.1. Resistance spot-weld the side floor sections at the back in areas -A and B-  .
      Fig 7: Identifying Welded Joints On Side Floor Sections At Back
      G09421297Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Install lock carrier. → 530955 REPLACING LOCK CARRIER 
  6. Install end plate. → 530555 REPLACING END PLATE