| Screw plug to crankcase |
M36 x 1.5 x 11.5 |
Tightening torque |
100 Nm (74 ft lbs.) |
+5 Nm (+3.5 ft lbs.) |
|
| Support for auxiliary units to crankcase |
M8 x 40 |
Tightening torque |
25 Nm (19 ft lbs.) |
|
|
| Support for auxiliary units to crankcase |
M8 x 8, 992 x 28 |
Tightening torque |
25 Nm (19 ft lbs.) |
|
|
| Hydraulic mount to engine carrier |
M10 x 45 |
Tightening torque |
60 Nm (44 ft lbs.) |
+/-8 Nm (+/- 6.0 ft lbs.) |
|
| Hydraulic mount to engine support |
M10 |
Tightening torque |
75 Nm (56 ft lbs.) |
+/-10 Nm (+/- 7.5 ft lbs.) |
|
| Crankshaft bearing cap to crankcase |
M10 x 78 |
Initial tightening |
30 Nm (22 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Crankshaft bearing cap to crankcase |
|
Torque angle |
180° |
+/-10° |
|
| Sensor wheel to crankshaft |
M6 x 13 |
Initial tightening |
30 Nm (22 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Sensor wheel to crankshaft |
|
Torque angle |
90° |
+/-10° |
|
| Connecting rod cap to connecting rod |
M9 x 1 x 50 |
Initial tightening |
30 Nm (22 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Connecting rod cap to connecting rod |
|
Torque angle |
90° |
+/-10° |
|
| Double-mass flywheel to crankshaft |
M10 x 1 x 22.5 |
Initial tightening |
60 Nm (44 ft lbs.) |
+/-6 Nm (+/- 4.5 ft lbs.) |
|
| Double-mass flywheel to crankshaft |
|
Torque angle |
90° |
+30° |
|
| Driver plate to crankshaft |
M10 x 1 x 19 |
Initial tightening |
60 Nm (44 ft lbs.) |
+/-6 Nm (+/- 4.5 ft lbs.) |
|
| Driver plate to crankshaft |
|
Torque angle |
90° |
+/-10° |
|
| Vibration damper to crankshaft |
M18 x 1.5 x 40 |
Initial tightening |
100 Nm (74 ft lbs.) |
+/-10 Nm (+/- 7.5 ft lbs.) |
|
| Vibration damper to crankshaft |
|
Torque angle |
180° |
+/-10° |
|
| Belt tensioner to cylinder head |
M8 x 30 |
Tightening torque |
25 Nm (19 ft lbs.) |
|
|
| Deflection roller to support for auxiliary units |
M10 x 50 |
Tightening torque |
45 Nm (33 ft lbs.) |
|
|
| Guide rail 1 to crankcase |
M8 x 11.5 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Chain tensioner to crankcase |
M6 x 24 |
Tightening torque |
8 Nm (6 ft lbs.) |
|
|
| Tensioning rail to crankcase |
M8 x 10 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Guide rail 2 to crankcase |
M8 x 11 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Sealing flange, rear to crankcase |
M6 x 58 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
|
|
| Sealing flange, rear to crankcase |
M6 x 16 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
|
|
| Sealing flange, front to crankcase |
M6 x 16 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
|
|
| Sealing flange, rear to cylinder head |
M8 x 30 |
Tightening torque |
23 Nm (17 ft lbs.) |
|
|
| Bearing cover to cylinder head |
M7 x 45 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
+2 Nm (+1.5 ft lbs.) |
|
| Bearing cover to cylinder head |
M7 |
Initial tightening |
5 Nm (3.5 ft lbs.) |
|
|
| Bearing cover to cylinder head |
|
Torque angle |
45° |
|
|
| Camshaft adjustment to camshaft |
M12 x 1.5 x 85 |
Initial tightening |
60 Nm (44 ft lbs.) |
+/-6 Nm (+/- 4.5 ft lbs.) |
|
| Camshaft adjustment to camshaft |
|
Torque angle |
90° |
+/-5° |
|
| Timing chain housing to cylinder head |
M6 x 30 |
Tightening torque |
8 Nm (6 ft lbs.) |
+1 Nm (+0.5 ft lbs.) |
|
| Cylinder head to crankcase |
M9 x 1.25 x 141 |
Initial tightening, stage 1 |
15 Nm (11 ft lbs.) |
+/-5 Nm (+/- 3.5 ft lbs.) |
|
| Cylinder head to crankcase |
|
Initial tightening, stage 2 |
30 Nm (22 ft lbs.) |
+/-5 Nm (+/- 3.5 ft lbs.) |
|
| Cylinder head to crankcase |
|
Torque angle |
180° |
|
|
| Cylinder head to crankcase |
M9 x 1.25 x 111 |
Initial tightening, stage 1 |
15 Nm (11 ft lbs.) |
+/-5 Nm (+/- 3.5 ft lbs.) |
|
| Cylinder head to crankcase |
|
Initial tightening, stage 2 |
30 Nm (22 ft lbs.) |
+/-5 Nm (+/- 3.5 ft lbs.) |
|
| Cylinder head to crankcase |
|
Torque angle |
180° |
|
|
| Guide rail to cylinder head |
M8 x 45 |
Tightening torque |
23 Nm (17 ft lbs.) |
|
|
| Cover piece to cylinder head |
M6 x 20 |
Tightening torque |
8 Nm (6 ft lbs.) |
|
|
| Chain tensioner to cylinder head |
M22 x 1.5 x 18.7 |
Tightening torque |
50 Nm (37 ft lbs.) |
|
|
| Cylinder head cover to cylinder head |
M6 x 33 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
|
|
| Shackle for transportation (intake side) to cylinder head |
M8 x 25 |
Tightening torque |
23 Nm (17 ft lbs.) |
|
|
| Shackle for transportation (exhaust side) to cylinder head |
M8 x 25 |
Tightening torque |
23 Nm (17 ft lbs.) |
|
|
| Sprockets to oil pump |
M10 x 40 |
Initial tightening |
40 Nm (30 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Sprockets to oil pump |
|
Torque angle |
90° |
+/-10° |
|
| Screw plug in oil pump lid |
M22 x 1.5 x 14 |
Tightening torque |
35 Nm (26 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Oil pump to crankcase |
M6 x 20 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Oil pipe to crankcase |
M6 x 15 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Intake pipe to crankcase |
M6 x 15 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Baffle plate to oil pan |
M6 x 25 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Screw bolt on oil pan |
M14 x 1.5 x 22 |
Tightening torque |
30 Nm (22 ft lbs.) |
|
|
| Oil-level sensor to oil pan |
M6 x 28 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
|
|
| Oil pan to crankcase |
M6 x 20 |
Tightening torque |
12 Nm (9.0 ft lbs.) |
|
|
| Oil filter cover to oil filter |
S100 x 3 |
Tightening torque |
25 Nm (19 ft lbs.) |
-5 Nm (- 3.5 ft lbs.) |
|
| Screw plug in oil filter cover |
M14 x 1.5 x 10.4 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
-2 Nm (- 1.5 ft lbs.) |
|
| Oil pressure switch in oil filter |
M10 x 1 x 13 |
Tightening torque |
20 Nm (15 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Oil filter to crankcase |
M8 x 65 |
Tightening torque |
23 Nm (17 ft lbs.) |
|
|
| Oil filter to crankcase |
M8 x 105 |
Tightening torque |
23 Nm (17 ft lbs.) |
|
|
| Oil cooler to oil filter |
3/4" - 16 |
Tightening torque |
25 Nm (19 ft lbs.) |
+5 Nm (+3.5 ft lbs.) |
|
| Guide tube to intake manifold |
M6 x 18 |
Tightening torque |
6 Nm (4.5 ft lbs.) |
+/-0.5 Nm (+/- 0.5 ft lbs.) |
|
| Pulley to hub |
M8 x 11 |
Tightening torque |
20 Nm (15 ft lbs.) |
+/-2 Nm (+/- 1.5 ft lbs.) |
|
| Water pump to crankcase |
M6 x 18 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Thermostat lid to thermostat housing |
M6 x 20 |
Tightening torque |
5 Nm (3.5 ft lbs.) |
|
|
| Water connection piece to cylinder head |
M8 x 25 |
Tightening torque |
23 Nm (17 ft lbs.) |
|
|
| Complete cooling-water regulator to water connection piece |
M6 x 25 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Heater flange to cylinder head |
M6 x 25 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Fuel distributor to cylinder head |
M8 x 55 |
Initial tightening |
30 Nm (22 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Fuel distributor to cylinder head |
|
Torque angle |
90° |
+/-9° |
|
| Fuel line to fuel distributor (joint between upper and lower part of distributor) |
Union nut |
Tightening torque |
22 Nm (16 ft lbs.) |
+/-2 Nm (+/- 1.5 ft lbs.) |
|
| Fuel line (steel) to fuel distributor and high-pressure pump |
Union nut |
Tightening torque |
22 Nm (16 ft lbs.) |
+/-2 seconds |
|
| Fuel line (flexi-pipe) to fuel distributor and high-pressure pump |
Union nut |
Tightening torque |
27 Nm (20 ft lbs.) |
+/-2 Nm (+/- 1.5 ft lbs.) |
|
| Pressure sensor (high pressure) to fuel distributor |
M10 x 1 x 10 |
Tightening torque |
22 Nm (16 ft lbs.) |
+/-2 Nm (+/- 1.5 ft lbs.) |
|
| Fuel line holder to cylinder head cover |
M6 x 15 |
Tightening torque |
3 Nm (2.0 ft lbs.) |
|
|
| Pressure sensor (low pressure) to high-pressure pump |
M10 x 1 x 9.9 |
Tightening torque |
15 Nm (11 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Fuel connection (inlet) to high-pressure pump housing |
M14 x 1.5 x 10 |
Tightening torque |
28 Nm (21 ft lbs.) |
+/-2 Nm (+/- 1.5 ft lbs.) |
|
| Fuel connection (outlet) to high-pressure pump housing |
M12x 1.5 x 10 |
Tightening torque |
40 Nm (30 ft lbs.) |
+/-2 Nm (+/- 1.5 ft lbs.) |
|
| High-pressure pump to cylinder head |
M6 x 65 |
Tightening torque |
10 Nm (7.5 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Intake manifold to cylinder head |
M6 x 35 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Intake manifold support to intake manifold and cylinder head |
M8 x 16 |
Tightening torque |
20 Nm (15 ft lbs.) |
|
|
| Throttle body to intake manifold |
6 x 50 x 20 |
Tightening torque |
7 Nm (5.0 ft lbs.) |
+/-0.5 Nm (+/- 0.5 ft lbs.) |
|
| Exhaust manifold to cylinder head |
M8 x 25 |
Tightening torque |
12 Nm (9.0 ft lbs.) |
|
|
| Exhaust system to exhaust manifold |
M10 x 28 |
Tightening torque |
24 Nm (18 ft lbs.) |
|
|
| Exhaust manifold to cylinder head |
M8 |
Tightening torque |
24.5 Nm (18.5 ft lbs.) |
|
|
| Heat shield to cylinder head |
M8 x 16 |
Tightening torque |
20 Nm (15 ft lbs.) |
|
|
| Heat shield to intake manifold, to support |
M8 x 25 |
Tightening torque |
20 Nm (15 ft lbs.) |
|
|
| Heat shield support to intake manifold |
M8 x 16 |
Tightening torque |
20 Nm (15 ft lbs.) |
|
|
| Heat shield support |
M8 x 16 |
Tightening torque |
20 Nm (15 ft lbs.) |
|
|
| Heat shield to intake manifold support |
M8 x 16 |
Tightening torque |
20 Nm (15 ft lbs.) |
|
|
| Support to heat shield |
M6 x 12 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
|
|
| Exhaust system to exhaust manifold |
M10 |
Tightening torque |
40 Nm (30 ft lbs.) |
+/-4 Nm (+/- 3.0 ft lbs.) |
|
| Support to pre-catalytic converters |
M8 x 25 |
Tightening torque |
23 Nm (17 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Exhaust system support to transmission |
M8 |
Tightening torque |
23 Nm (17 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Pre-catalytic converter support to exhaust system support |
M8 x 25 |
Tightening torque |
23 Nm (17 ft lbs.) |
+/-3 Nm (+/- 2.0 ft lbs.) |
|
| Generator to support for auxiliary units |
M8 x 90 |
Tightening torque |
25 Nm (19 ft lbs.) |
+/-2.5 Nm (+/- 1.5 ft lbs.) |
|
| Starter to transmission |
M12 x 60 |
Tightening torque |
65 Nm (48 ft lbs.) |
|
|
| Knock sensor to crankcase |
M8 x 26 |
Tightening torque |
20 Nm (15 ft lbs.) |
+/-5 Nm (+/- 3.5 ft lbs.) |
|
| Pulse sender to crankcase |
M6 x 15 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
+4 Nm (+3.0 ft lbs.) |
|
| Spark plug in cylinder head |
M12 x 1.25 x 25.5 |
Tightening torque |
18 Nm (13 ft lbs.) |
+/-2 Nm (+/- 1.5 ft lbs.) |
|
| Pulse sender to cover plate |
M6 x 16 |
Tightening torque |
8 Nm (6.0 ft lbs.) |
+/-1 Nm (+/- 0.5 ft lbs.) |
|
| Power-steering pump to support for auxiliary units |
M8 x 40 |
Tightening torque |
25 Nm (19 ft lbs.) |
|
|
| Pulley to power-steering pump |
M8 x 12 |
Tightening torque |
25 Nm (19 ft lbs.) |
+5 Nm (+3.5 ft lbs.) |
|
| Air-conditioning compressor to support for auxiliary units |
M8 x 100 |
Tightening torque |
25 Nm (19 ft lbs.) |
|
|
| Air-conditioning compressor to support for auxiliary units |
M10 x 100 x 90 |
Tightening torque |
45 Nm (33 ft lbs.) |
|
|