Installing Servo Motor On Transfer Gear

Fig 1: Overview Of Servo Motor

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→ Fit servo motor by hand.

→ Do not use impact tools or strikers, e.g. a hammer.

Information 

• If a new servo motor is to be installed, it will be supplied in Low Range setting, off-road driving programme. 
• If a new servo motor is installed, the transfer gear control unit must be replaced. →  391319 REMOVING AND INSTALLING TRANSFER GEAR CONTROL UNIT  

1. Connect the servo motor to the shaft on the transfer gear. Position the cut-out on the shaft -right inset-  in line with the servo motor -left inset-  .
   Fig 2: Connecting Servo Motor To Shaft On Transfer Gear

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2. Screw in servo motor screws -arrows-  on the transfer gear. → Tightening torque: 27 Nm (20 ft lbs.) 
3. Screw in screws for servo motor support -arrows-  on the transfer gear. → Tightening torque: 10 Nm (7.5 ft lbs.) 
   Fig 3: Locating Servo Motor Support Screws

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4. Connect centre-differential lock cable plug -2-  , Low Range -1-  and secure cable holder.
   Fig 4: Locating Servo Motor Cable Plug

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5. Fit heat protection to the cable plugs on the servo motor.
   Fig 5: Identifying Heat Protection Cover On Servo Motor

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