Installing Assembly Cover
- Drive in assembly cover.
- 1.1. Coat assembly cover lightly with fresh transmission oil.
- 1.2. Fit assembly cover on the transmission housing -1-
and use pressure piece T10180
, -2-
to drive it in evenly until the collar of the assembly cover is flush with the housing.NOTE: Incorrect handling of sealing rings and covers
- Leaks
- Risk of damage to components
→ Use clean tools without burrs.
→ Make sure not to leave any scores or scratches when cleaning.
- Install exhaust system suspension.
Fit suspension and screw in and tighten M8 screws.
→ Tightening torque: 45 Nm (33 ftlb.)
- Install gear support.
- 3.1. Raise the transmission.
Hydraulic garage jack H 2 SL WE 1032
- 3.2. Install left and right gear support and hydraulic mount.
Fit gear support -3- and hydraulic mount. Screw on and tighten M8 nuts -1- on hydraulic mounts and M10 screws -2- on gear support -3- .
M10
→ Tightening torque: 65 Nm (48 ftlb.)
M8
→ Tightening torque: 33 Nm (24 ftlb.)
- 3.3. Lower and remove transmission jack.
- 3.4. Lower the unit lifting platform -1- , reset it to zero position and remove it.
- 3.5. Retainer plate 9769 (-1- ) must be removed from the unit lifting platform.
- 3.1. Raise the transmission.
- Fit anti-roll bar on rear-axle carrier side section.
Move anti-roll bar -2- into position and screw in and tighten M8 x 40 screws -1- .
→ Tightening torque: 23 Nm (17 ftlb.)
- Fit drive shafts on the transmission side.
- 5.1. Counter using special tool adapter plate 9510/1 (-1- ).
- 5.2. Screw in and tighten the six M10 bolts between the drive shaft and transmission flange.
→ Tightening torque: 81 Nm (60 ftlb.)
- Install the transverse strut.
Fit cross member -2- and screw in and tighten M10 x 72 screws -1- .
→ Tightening torque: 65 Nm (48 ftlb.)
- Engage parking lock cable on the Porsche Doppelkupplung.
- 7.1. Check that the gear selector on the selector support is in position "P" and is locked.
- 7.2. Check that the transmission parking lock is fully engaged.
- 7.3. Fit the parking lock cable -arrow- on the bracket, press it in and engage it.
- 7.4. Press ball joint of parking lock cable -1-
onto the parking lock lever.NOTE: The parking lock cable must only be connected without preload.
- Install support plate.
- 8.1. Install support plate.
Fit support plate -2- and screw in and tighten M10 x 25 screws and M10 nuts.
→ Tightening torque: 65 Nm (48 ftlb.)
→ Tightening torque: 65 Nm (48 ftlb.)
- 8.2. Install diagonal braces.
Fit diagonal braces -1- and screw in and tighten M10/M12 screws and M10 nuts.
M10
→ Tightening torque: 65 Nm (48 ftlb.)
M12
→ Tightening torque: 110 Nm (81.5 ftlb.)
- 8.1. Install support plate.