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Home >> Porsche >> 2008 >> Boxster S, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (37 - Automatic Transmission - Actuation, Ass. Housing -- 987-BOXSTER-CAYMAN) >> WM 373427 Removing And Mounting PORSCHE DOPPELKUPPLUNG (PDK) (All Models) >> Mounting Porsche Doppelkupplung (PDK)

Mounting Porsche Doppelkupplung (PDK)

WARNING: This page is about a different variant/trim than selected.
NOTE: Engine housing overload.
  • Risk of engine damage if housing breaks.

→ Observe loosening and tightening sequence!

→ Loosening sequence: Loosen screws from the bottom up.

→ Tightening sequence: Tighten screws from top to bottom.

  1. Mount the Porsche Doppelkupplung.

    Information 

    After replacing the Porsche Doppelkupplung (PDK) or after carrying out repairs in the Porsche Doppelkupplung (PDK), the transmission control unit must be calibrated using PIWIS Tester II 9818  .

    Information 

    Always replace flange screws.

    1. 1.1. Mount the Porsche Doppelkupplung.

      Screw in and tighten screw -4-  first, then -3, 5, 6-  and finally -1, 2-  .

      → Tightening torque: 85 Nm (63 ftlb.) 

      Fig 1: Identifying Porsche Doppelkupplung Screws
      G09586977Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 1.2. Remove restraining strap.
      Fig 2: Removing Restraining Strap
      G09586978Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Connect coolant hoses.

    Connect coolant hoses -2-  by attaching the Henn couplings and engaging the safety clips -1-  .

    Fig 3: Identifying Coolant Hoses
    G09586979Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • The coolant hoses must lock with an audible click when pushed into the plug-in couplings. 
  3. Fit the speed sender.

    Fit speed sender -2-  and screw in and tighten screw -1-  .

    → Tightening torque: 10 Nm (7.5 ftlb.) 

    Fig 4: Identifying Speed Sender And Screw
    G09586980Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Fit solenoid valve.
    Fig 5: Identifying Solenoid Valve
    G09586981Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 4.1. Insert solenoid valve and screw in and tighten M6 screw.

      → Tightening torque: 10 Nm (7.5 ftlb.) 

    2. 4.2. Fit vacuum line.
    3. 4.3. Connect cable plug to the solenoid valve.