Removing Engine

→ Gradually lower or raise the engine using a jack.

→ Always check that all necessary cables were disconnected when lowering the engine/transmission unit.

→ Make sure that no cables or hoses are damaged when fitting the engine/transmission unit.

→ Get one or two more persons to help.

1. Get an elevating platform Master Gear unit elevating platform WE 1206 -1-  ready for removing the engine/transmission unit.

   → 1001IN TOOLS FOR REMOVING UNITS AND WORKING ON THE ENGINE ASSEMBLY SUPPORT .

   Fig 1: Identifying Master Gear Unit Elevating Platform

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   1. 1.1. Support 9769/1 -2-  for vehicles with PDK transmission or support 9769/2 -3-  for vehicles with manual transmission must be positioned in advance on the elevating platform.
   2. 1.2. Retainer plate 9769 -4-  must be secured on the elevating platform with three screws.
2. Place elevating platform under engine/transmission unit.
   1. 2.1. Align retainer plate 9769 at the engine mounting points -arrows-  . Make sure that the pins fit into the bores.
      Fig 2: Locating Engine Mounting Points

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   2. 2.2. Fit the required transmission support -1-  on the transmission.
      Fig 3: Identifying Transmission Support Tools (View 9769/1)

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   3. 2.3. Slowly raise the elevating platform and support engine/transmission unit with a slight degree of pretension.
3. Loosen transmission mounts.
   1. 3.1. Loosen two hexagon nuts (a/f 13) -1-  on each transmission mount and remove the screws.
      Fig 4: Identifying Transmission Mount Screws

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   2. 3.2. Unscrew two M10 screws -1-  on the left transmission support and remove the support as well as the transmission mounts.
      Fig 5: Identifying Transmission Support In Left Direction Of Travel

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   3. 3.3. Unscrew two M10 screws -1-  on the right transmission support and remove the support as well as the transmission mounts.
      Fig 6: Identifying Transmission Support In Right Direction Of Travel

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4. Unscrew four M10 hexagon collar nuts -arrows-  on the engine carrier.
   Fig 7: Locating Engine Carrier Hexagon Collar Nuts

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5. Lower the engine/transmission unit slightly with the elevating platform.
6. Remove clutch slave cylinder.

   → Removing .

7. Lower engine/transmission unit and guide the engine wire harness into the engine compartment.
   1. 7.1. A second person is required during the lowering process in order to prevent damage and collisions.