LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2008 >> Boxster S, Automatic >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> 61 - Convertible Top, Hardtop -- 987-BOXSTER >> WM 617216 Adjusting Convertible Top Gear As Of Production Date 02.02.2006 (Except CAYMAN, CAYMAN S, CAYMAN Black Edition, CAYMAN S "PORSCHE Design Edition 1", CAYMAN S Sport, CAYMAN S Black Edition, BOXSTER Black Edition, BOXSTER SPYDER, CAYMAN R) >> Adjusting Convertible Top Gears - As Of Production Date 02.02.2006

Adjusting Convertible Top Gears - As Of Production Date 02.02.2006

  1. Unscrew the fastening screw -1-  on the lever -2-  . Remove friction washer -3-  and lever -2-  from the convertible top gears -4-  .
    Fig 1: Removing Friction Washer And Lever Convertible Top Gears
    G09590477Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Unclip clip -6-  from the flexible shaft -5-  and remove the shaft from the drive motor -7-  .
    Fig 2: Disengaging Flexible Shaft
    G09590478Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Insert the flexible shaft of the convertible top gear to be adjusted -4-  into the drive motor and use the rocker switch in the vehicle to adjust the marking notch on the shaft -Arrow-  so that it is parallel with the marking notch on the convertible top gear -Arrow-  . (Adjust convertible top gear synchronously at the left and right).
    Fig 3: Adjusting Convertible Top Gear To Marking
    G09590479Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Position friction washer -3-  and lever -2-  on the convertible top gear -4-  and secure with the fastening screw -1-  (micro-self-locking).

    After loosening the fastening screw -1-  , it must be replaced or secured fairly tightly with Loctite 243  . → M12: 80 Nm (59 ftlb.) 

    Fig 4: Fitting Friction Washer And Lever
    G09590480Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Insert the flexible shaft -5-  into the drive motor -4-  and secure with the clip -6-  .
    Fig 5: Inserting Flexible Shaft
    G09590481Courtesy of PORSCHE CARS NORTH AMERICA, INC.